I'd check it again.  If there is a regulator that's crapped out, or a clogged
return line, it will probably be higher.  A reading from a year ago tells you
that you had the right pump, or a pump properly regulated, a year ago.  It
doesn't tell you what's happening now.

With your indicated smell of fumes, I'd be alarmed.  Like the guy with high
blood pressure on the verge of a stroke, your car might be on the verge of
bursting into flames.

bs

Sent from my iPad 4

On Jul 29, 2012, at 6:10 PM, Bruce Giller <[email protected]> wrote:

> I did not check the fuel pressure on Sat.  However about a year ago I went
> thru the entire fuel system trying to discover why the car wouldn't start
> (faulty microswitch in the SPICA pump to the fuel cut off solenoid - it was
> always ON) and I did check the fuel pressure.   It was around 17-18 psi.
>
> Bruce
>
> On Sun, Jul 29, 2012 at 1:17 PM, Brian Shorey <[email protected]> wrote:
>
>> Bruce,
>>
>> What is the actual fuel pressure?
>>
>> bs
>>
>> Sent from my iPad 4
>>
>> On Jul 29, 2012, at 8:01 AM, Bruce Giller <[email protected]> wrote:
>>
>>> Folks,
>>>
>>> On Saturday I did a thorough investigation of the tank's plumbing.  The
>>> fuel pressure light would wink out in about 1-2 seconds and the pump
>>> sounded normal (not straining).  I made sure that the fuel return
>> plumbing
>>> in the tank was clean by blowing air thru it and hearing bubbly noises
>> from
>>> inside tank (the tank was 1/2 full and the end of the return line was
>> below
>>> surface of the fuel).  The two vapor recovery connections on the tank
>> were
>>> clear (blew thru them), and the vapor container's  three connections were
>>> clear.  I double checked the vapor line inlet valve in that it didn't
>>> release pressure but only allowed air in.  The vapor recovery line was
>>> clear all the way to the engine - little volume goes thru this line
>> that's
>>> for sure.  And I checked the exhaust system for leaks and there are none
>>> nearby the tank that would cause the tank to heat up.
>>>
>>> I've still no idea just what is going here with this tank.
>>>
>>> As to the different styles of FI pumps that Alfa put on SPICA cars, Wes
>> I.
>>> has a great write up here:
>>> http://www.wesingram.com/SPICA_Fuel_Supply_Diagnostic_Guide_Nov_2004.pdf.
>>> My '73 GTV has the correct 2-port (one inlet, one outlet) FI pump.  The
>>> newer models had the 3 ports.
>>>
>>> Bruce
>>>
>>> On Sat, Jul 28, 2012 at 11:53 AM, John Palumbo <[email protected]>
>> wrote:
>>>
>>>> I just thought of something else. If your pump only has one port exiting
>>>> the top of the pump, its quite possible you have an entirely wrong pump
>> for
>>>> that particular car! I mean the newer Bosch pumps for the electronic
>>>> injection cars have only one port exiting the top of the pump. So maybe
>>>> someone swapped-out one these for the old styled original pump that was
>> on
>>>> the car, thinking that it would be more reliable.
>>>>
>>>> T-Mobile, America's First Nationwide 4G Network
>>>> Sent by Samsung Mobile
>>>>
>>>> Bruce Giller <[email protected]> wrote:
>>>>
>>>>> John,
>>>>>
>>>>> My FI fuel pump is the new style with only two ports so there's no way
>> the
>>>>> gas can back into the tank from it.
>>>>>
>>>>> Bruce
>>>>>
>>>>> On Sat, Jul 28, 2012 at 7:18 AM, John Palumbo <[email protected]>
>>>> wrote:
>>>>>
>>>>>> Just a quick thought, I would tend to think it would have something to
>>>> do
>>>>>> with the fuel delivery from the fuel pump. The fuel it would seem is
>>>>>> getting pumped back into the tank, instead of to the pump where it
>>>> belongs,
>>>>>> hense you noticed it took longer for the pressure light to go out.
>>>>>>
>>>>>> If I can recall, the older pumps had three ports on them, one to the
>>>> SPICA
>>>>>> pump, one as a return to the tank, and I think the third was for some
>>>>>> emmissions thing, I'm not sure. I know the the newer pumps had only
>> two
>>>>>> ports.
>>>>>>
>>>>>> So maybe if you had a spare pump, you could try installing it and see
>> if
>>>>>> it does the same thing. Perhaps there is a sort of check valve system,
>>>>>> similiar to that of a diode thats gone bad, it being that alows the
>>>> fuel to
>>>>>> flow in only one direction, to the SPICA pump. The other thought would
>>>> be
>>>>>> to run it with the fuel cap off. But there should be no logical reason
>>>> why
>>>>>> the tank should be over pressurizing.
>>>>>>
>>>>>> John
>>>>>>
>>>>>> T-Mobile, America's First Nationwide 4G Network
>>>>>> Sent by Samsung Mobile
>>>>>>
>>>>>> Bruce Giller <[email protected]> wrote:
>>>>>>
>>>>>>> Yesterday we (David Tallerico and I) attended a Seat Time session at
>>>>>> Summit
>>>>>>> Point track after a too-long hiatus.  The weather temp wasn't hot but
>>>>>>> pretty warm - mid to upper 80's or so.  It is 1.5 hour drive from my
>>>> house
>>>>>>> there and we stopped in Charles Town for gas. at around 7:50 am.  At
>>>> the
>>>>>>> station the car would not restart and we discovered that it was
>> getting
>>>>>> any
>>>>>>> gas for the plugs were dry.  The fuel pressure light went out but it
>>>> took
>>>>>>> longer than usual for it to go out; usually after running for a bit,
>> it
>>>>>>> only takes 1 second for it to wink out.  I removed the return hose
>> from
>>>>>> the
>>>>>>> SPICA pump and gas was pumped out with the fuel pump on.  We 'fixed'
>>>> the
>>>>>>> non-starting problem with starter fluid sprayed down the throats.
>> Off
>>>> to
>>>>>>> the track!
>>>>>>> .....................
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