microSD card's between manufactures vary way to much (even between lots), for BeagleBoard.org we eventually settled on 85% of stated size.
dd if=/dev/zero of="${media}" bs=1024 count=0 seek=$((1024 * (GB_SIZE * 850)))
been using that default for a few years now.
Regards,
--
Robert Nelson
https://rcn-ee.com/
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