Warren,

Are you sure you don't put "something wrong" into $Application / $Session? Might it be that it is one of your ASP applications that freezes Apache, because of something you store in the above scopes?

You might also try to write a small script that dumps your *full* perl namespace in mod_perl, to see if something is "leaking"...

Regards,
- Csongor

What is the state of the system when it locks up?


These systems are installed in schools, so they're only being used from roughly 7am to 4pm. This problem is happening within that window, while it is being used during the day. We have never seen it lock up in this way over night.

Is the machine under load


To the extent that 5500 hits per day is "load", yes.  :)

There seems to be a loose correlation between the problem and load: this site is one of the heaviest users. We have heavier users, though, that aren't seeing the problem.

is a process spinning out of control,


We don't notice a busied out CPU, if that's what you mean. And, I wouldn't think anything is truly deadlocked, since all it takes is removing the ASP state directory to fix the problem.

is there any errors in the error_log that look interesting?


No, but then we send a lot of stuff to error_log ourselves. And, we don't have Debug turned up. Should we?

Does restarting the web server help things without removing the /tmp/asp
entirely,


No.

or is removing that directory the only fix?


Yes.

If the details
you provided about /tmp/asp are before removing but after a freeze,
then I would say there is nothing that looks out of the ordinary there
that would raise concern on my side.


Hmmm...  Would having the files help?



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