This was posted in Australia recently and I could say the original cowl flap
install in Australia was done by Fieldair Ballaret in Victoria (my contact
there was Kevin Howard if he is still working) and that would have been done
25years ago - They flew Pawnees for 33years. I am not sure if they did their
own engineering or was done by Daffyd Llwellyn of Southdown Engineering (we
call Reg 35 engineer).  The team that progressed the Pawnee in Australia
were Gippsland Aeronautics (Peter Furlong, George Morgan and now Jonathan
Shand - all gliding or ex people)  They redid the Pawnee and it is now a new
type called GA200 Fatman.  They chose not to have cowl flaps but better
sorted out airflow.  One thing was to smooth up the underside of cowl so
that there is an upside-down airfoil on the underside. It is done in foam
and skinned in glass and we can all do that to any aircraft.  Also air is
extracted at side of cowl rather than all underneath (Pawnee) in the high
pressure area.  Another problem area in many aircraft is air going in around
the exhaust pipe so a deflector in front of exhaust pipe is a good idea and
gets the air flow in correct direction. Also never fly without a spinner -
it is all part of airflow smoothly going into engine.   This gives more
airflow on climb and thus the max temp does not rise as high and thus less
chance of cracking.  The shock cooling damage is done by shock cooling from
high temp to medium not medium to low temp. If you can knock even 10deg off
max temp in climb then you are winning.  If you fit cowl flaps then I would
recommend micro switches (even dry cell battery operated) on max throttle
and cowl closed so you do not do a take off with flap closed - Darling Downs
Soaring Club have this on their Pawnee.  Alternatively or as well fit a
KSAvionics http://www.ksavionics.com   ([EMAIL PROTECTED]  Bill Simpkinson)
shock cooling alert with flashing light and audio alarm which also warns if
cowl flap closed on takeoff but 17 sec delay. You can also set the max temp
light at the deg C you want. Neil Dunn monitors all 4 cylinders has accurate
figures on a C150 -180hp they use for glider towing at Kingaroy and I could
say this tug beats a Pawnee 235 or equals the Pawnee 250hp.  If towing low
speed gliders (ASK13 etc) it seems best to use one notch of flap as this
lowers the Pawnee nose and gets better airflow through the engine.  I
recommend when you get your Pawnee back from 100hly from LAME you really
check the rubber seals that they are doing their job.  I have seen the top
cowl put on by engineer with rubber bending backwards which is all but
useless.  Also when they have worked on cylinders etc they have not sealed
it up like it was when it went in for service - you pick it one flight if
you have a dig CHT and you know your aircraft. The average engineer unless
he is a tow pilot or real smart does not worry about these things like he
should as he has no concept of our shock cooling problem. When all else
fails get out the silicon gun and start sealing yourself - all air must go
through the fins especially the heads.
Give me a few days and I will find who had the engineering order for the
cowl flap on the Pawnee.
While on Pawnees I like the way Gippsland Aeronautics have mounted the tow
release to one side so you do not need rudder while towing - thats smart and
we should do it on all tow planes to make the tug pilots life easier.
There you have my thoughts.
Ian McPhee
Box 657  Byron Bay  NSW  2481  Australia
Tel +61 (0)2 66 847 642  Mob +61 (0)428 847 642
[EMAIL PROTECTED]



----- Original Message -----
From: "Leigh Youdale" <[EMAIL PROTECTED]>
To: "Aus-Soaring" <[EMAIL PROTECTED]>
Sent: Sunday, October 19, 2003 12:05 AM
Subject: [aus-soaring] Pawnee Query re Lycoming Thermal Engine Shock


> In the October-November issue of Sailplane and Gliding a letter writer
> asks (in part) ...
> "... at one time had a visit from my opposite number in the Australian
> CAA .... in the discussions I was told that there was an Australian
> modification to fit a cowl flap to the cowl exit on Pawnee aircraft to
> alleviate the shock cooling when throttling back following a full power
> climb. Over the years I have tried to find references to this mod but
> without success."
>
> The writer is Jim Tucker. If anyone has the info requested they might
> like to respond directly to <[EMAIL PROTECTED]>
>
> Leigh Youdale
>
>
> --
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