Mike,( I always like your posts, don't take offence out of hand!)
Firstly, 
I don't understand your point, but I would like to thank you for the time
you spent putting it forward.
Typing is such a dreary, half baked way of communication.

Secong,
What, ultimately is the answer, or an answer, or could be improved?
I have a deal of experience in manufacturing machinery and I could not fit a
batch of doors to a helo that would all be the same, I don't know of anyone
who could. The parameters are too flexible. 
I guarantee the door made for the frame would not fit in Alaska, and if it
did, it would not fit in 3 months of helo use in Hawaii, simple engineering
problem, currently no satisfactory all purpose fix.
The current answer is, unfortunately, build it substandard.
For a door that would mean the thing is overweight and loose fitting.
For an engine?

If I were to build an engine to power an aircraft (my dream aircraft
perhaps) it would be about 2/3 the size of today's current crop and have
about twice the output. Perfectly possible with todays standards.
No problem at all, really.

:-)


If I was to certify it however, there would be a time lag in production that
would make it 3 years (guess) old, 90 percent of the current size and weight
of a current motor and about 2/3 as powerful as it could be.
Hardly cutting edge is my point.

Then I would ask the user to put the globally available sub-standard fuel
and incorrect amounts of OIL (2 stroke) in it, not change any filters or
check plugs, clearances, oxy levels or temperatures, ignore instruments and
locale, generally ignore the fact your life is resting on the mechanical
basis of a lawn mower and go fly.
This isn't the scene we all fly by, its what the manufacturer has to cope
with for reasons of litigation and general safety.
Would you manufacture such a complex machine with limitation such as this? 

If you would make such a thing, can you employ 3 or 4 secretaries to fill in
the paperwork to get it certified and then risk your house if it goes wrong?
Making a profit yet? 

I know most of us would still fly gliders with engines and the lucky ones
do.

Look at the grief Theilart are going through with their diesel engines. 
Compare a space shuttle, a Eurofighter and a 757 Boeing, the public Boe bus
will be the outdated one, yet will be the safest by far. Personally, I am
somewhere between bored senseless and terrified during every tug launch I
take.
Is it going to stop?..... how old is this design? Who serviced it, who did a
rapid decent recently, blah, blah??
Or opposingly, 
Why are we going up so damn slow, how much fuel are we wasting, what's all
that noise, did we set fire to anything on takeoff, blah blah??

Its all a balance, sometimes tragically.

At the end of the day, we must learn more about the things we are entrusting
our life to.

Please people, if you are using a self launcher or turbo, UNDERSTAND it.
Go to a couple of go-kart meetings and chat with the tinkerers there.
Check your fuels and oils, listen to the sounds, don't take any shortcuts.
Engines like ours never go as well as they do JUST BEFORE THEY
DESINTERGRATE!
Hear the sounds, smell the smells and feel the shakes. If it is different to
normal, don't trust it, check it.
What we put behind us is explosively hot, reliant on a dozen unstable
parameters, vibrating, unloving, outdated and unreliable. As soon as you
understand a motor is untrustworthy, it is probably safe. 
A motor vehicle tyre is perfectly safe sitting in the garage, but hey, going
to use it?!? 
Carry a spare!

We can't apply modern manufacturing standard to what some manufactures do,
even with the numbers of hang-gliders, ultralights and probably "personal
water craft", there just isn't the numbers. IF we do try to apply such
standards, we diminish the opportunity for new ideas to surface against the
current stream, which is a part of why there are so few engine manufactures
in aviation, to its detriment.

Lets give some assistance to the manufacturers still out there and teach
each other about their equipment every chance we get. Check it, double check
it, learn about it.

Wayne Carter
Annual rant complete
Nothing much out of the ordinary,
Move along now please








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