Thank you for the speedy response Gerald.  

The PCB files used were those contained in Beaglebone_blackrevB4_MFG.zip

Is it likely the holes were deliberately under-sized to the datasheet to 
give the tight fit you mention.

I am yet to see the problem physically for myself.  The PCB supplier is 
sending the board to me so I can assess.

On Tuesday, 18 February 2014 13:43:18 UTC, Gerald wrote:
>
> We don't have any issues. We do look for a tight fit to prevent moving 
> during the soldering process. We have used these same connectors for a very 
> long time now without issue.
>
> Which PCB files did you use?
>
> Gerald
>
>
>
> On Tue, Feb 18, 2014 at 6:41 AM, <[email protected]<javascript:>
> > wrote:
>
>>
>> I hope someone can help with this.
>>
>> I am currently getting some BBB PCBs manufactured.  I have used the 
>> gerber data and BoM supplied but the PCB manufacturer is reporting an issue 
>> with the specified connectors not fitting because the PCB hole size is too 
>> small to take the pins.
>>
>> The connector specified is: SSHS-123-D-02-GT-LF which has recommended 
>> hole size of 0.040 (1.2mm)
>>
>> The PCB manufacturer is telling that the hole size in the drill file is: 
>> T04 Holesize 4. = 30.000000 Tolerance = +3.000000/-3.000000 PLATED MILS 
>> Quantity = 96
>>
>> The data I have sent to them is from the file: 
>>  Beaglebone_blackrevB4_MFG.zip
>>
>> I am unsure what has happened here.  Obviously these boards can be 
>> manufactured with the data.
>>
>> I'd be grateful of any input and also if anyone can specify a connector 
>> that will fit holes of that size?
>>
>> Many Thanks.
>>
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