The PMIC is not the problem here, it properly shuts down all DCDC and LDO
supplies, and requires no configuration other than voltage adjustments when
desired, and setting the OFF bit before using the RTC to request shutdown.
("SLEEP state" of the PMIC, aka "RTC-only sleep", is not supported since
vdds was moved from LDO3 to LDO1 in rev A6A.)
The issue is the interconnection of the 3v3a and 3v3b power domains,
resulting in significant leakage current between them (e.g. via protection
diodes) whenever one is powered while the other is not. The 3v3b -> 3v3a
leakage was of course exactly the reason for moving the enable-signal of
the 3v3b regulator (U4) from 3v3aux (LDO2) to 3v3a. However, while this
resolved the issue at boot, it did not resolve it at shutdown when running
on dc power, and made it far worse when running on battery.
The problem is that when the 3v3a supply (LDO4) is disabled, the 3v3b
regulator remains enabled until 3v3a drops below the threshold voltage of
the enable-input of U4, which is far below 3.3V (specified to be somewhere
between 0.4V (at 25 ͏°C) and 2V). As a result, current will start to flow
from 3v3b to 3v3a, and apparently enough current to keep it logic-high in
the opinion of the 3v3b-regulator (despite the ~375 ohm discharge resistor
the PMIC applies when LDO4 is disabled!).
Thus, once turned on, the 3v3b regulator manages to keep itself enabled
indefinitely as long as it is supplied from SYS_5V. When entering
off-state, the PMIC automatically connects SYS to battery power rather than
DC- or USB-supply. If there's no battery, then the capacitors on SYS will
drain pretty fast hence the 3v3b shutdown is not delayed much. If there's a
battery, then you're pretty screwed.
It is very important to note that this issue is not merely one of battery
lifetime; this leakage current may *damage the processor*.
To illustrate all this, let's stare at some pretty pictures.
Here's a capture of various power terminals during boot and shutdown while
on DC power (click to zoom):
<https://lh3.googleusercontent.com/-aWEH_7JAEbw/VUBn8aVmaoI/AAAAAAAAACE/5RFxipIqG_E/s1600/dc.png>
I've marked the PMIC sequencer "strobes" with vertical dashed lines,
partially cut away when irrelevant or visually interfering with the signal
plots. Unless noted otherwise, the interval between strobes is 1 ms.
As I mentioned, in off-state SYS is tied to BAT, and when DC-powered they
hover around 1V for some reason (they'll drop if you try to drain power
from either, but once you stop they bounce back to 1V). All regulated
supplies are off. Once the PMIC has detected a wakeup event, it connects
SYS to the DC power supply, asserts the wakeup signal, and the sequencer
powers up the "always-on" supplies:
- strobe 15: LDO1 (rtc, vdds)
- strobe 14: unused
The AM335x RTC asserts PW_EN and once debounced by the PMIC (~50 ms) the
sequencer completes the power-on sequence:
- strobe 1: DCDC1 (ddr)
- strobe 2: LDO3 (1v8)
- [5 ms delay]
- strobe 3: LDO2 (3v3aux = power led)
- strobe 4: LDO4 (3v3a, enables 3v3b)
- strobe 5: DCDC2 (mpu), DCDC3 (core)
- strobe 6: unused
- strobe 7: unused
Meanwhile, since BATMON isn't connected to BAT, the PMIC doesn't really get
what's going on there. It seems to attempt to charge it for a while, then
gives up, and later BAT somehow manages to drop below 0V and stay there
(behaviour is quite different if BATMON is connected to BAT, in which case
it's pulsed a few times then drops to about 0.2V - 0.4V, apparently
depending on system load).
When reentering off-state the PMIC shuts down the supplies in reverse
order, with 1 ms between strobes 1 and 14. Strobe 7 is relevant this time
because it marks when shutdown is initiated, and as a result SYS is
disconnected from DC power and connects to BAT, which immediately shoots up
to SYS level. Note however that 3v3b is *not* disabled at strobe 4 but
stays slightly below SYS until long after the PMIC has completed shutdown.
About 20 ms after it was supposed to, it finally begins to drop to zero
while SYS, now unloaded and heavily supported by fat capacitors, begins its
long and slow journey back towards the 1V.
For comparison, the same plot but now powered at 3.6V through BAT (using a
variable power supply).
<https://lh3.googleusercontent.com/-igtCZe5bffg/VUBoUPZ5PKI/AAAAAAAAACM/xKL_ZMFQLso/s1600/bat.png>
When BAT was powered up, SYS started tracking it once it reached 1V (hmm,
sounds familiar), but the PMIC initially remains in off-state. The boot and
shutdown are essentially the same, except SYS follows BAT continuously. As
a result, once 3v3b is turned on, it remains on until power to BAT is cut.
Bottom line: if you want to run on battery power, this is a serious
problem. You'll need to keep the PMIC in active-state, though you can
minimize power by commanding the ethernet phy and hdmi framer to power
themselves down, and then enter a deepsleep mode. Alternatively, you'd need
to patch the hardware, or have an external circuit detect this situation
(3v3b on while 1v8_adc off) and disconnect the battery to resolve it.
--
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