Speaking of sealed case, and heating issues. Why not fill the area where
the BBB will sit with non conductive oil ? No idea if this is being done
"professionally" but it's been done with PC motherboards before . . .

On Mon, Jul 13, 2015 at 8:42 AM, CEinTX <[email protected]> wrote:

> Otto,
>
> This will prove to be an interesting challenge for you.
> To handle your environments, you will likely need to enclose whatever board
> you choose in an IP67 or Nema 4 sealed enclosure. I don't think potting
> or conformal coating will suffice if you have salt and/or potential for
> condensing
> humidity. Serviceable contacts will eventually corrode (Power, Enet, uSD,
> etc...)
>
> So when you enclosure your board you will have the potential to exceed the
> 70*C
> inside the enclosure. Ambient plus the thermal load of the board.
> So, unless you use some form of active cooling transfer - not sure that
> will help with
> the condensing humidity or the saline. If you use thermo-electric
> (peltier) you damn
> better make sure you get 100% sealing or you will condense on your
> internal heat(cool)
> sink and eventually your enclosure will fill (been there done that). If
> you are not 100%
> sealed, thermal cycling will pull moisture in - condense on the heat sink
> and fill the enclosure
> Until something if not everything fails.
>
> So you will likely need industrial (+85) if not automotive (+105) temp
> components - probably will need
> testing to determine which will be needed.
>
> Next, I haven't heard of 128GB uSD cards being supported on BBB. I'm sure
> the community will chime
> in on that one. So you will likely need a bank of FLASH memory. Or create
> a process that will fill what
> you have/put on the board and periodically download/stream to a server or
> the like.
>
> The IP67 or Nema 4 case will aid in longevity and reliability except in
> the regards of heat.
> Use the appropriate connectors to get you network and power inside and all
> should be good.
>
> There are likely other systems out there that can potentially handle this.
> You'll just have to do research.
>
> Alternately CircuitCo or some other companies can do a custom version of
> the BBB that
> can meet your needs.
>
> I could even do this as I've done an industrial temp version of the BBB
> customized for my
> company's needs - just not sure if I'll have time to do it. It could
> potentially be modified
> to meet your memory needs. So as long as you don't need functioning in
> temps above
> +85*C a variation of it could work for you.
>
> If you decide you want/need a custom board and are not going to do it
> yourself, please give
> CircuitCo the 1st chance at this since they do so much to support this
> community.
>
> Best of luck to you in your endeavor,
> Matt
>
> On Monday, July 13, 2015 at 9:10:10 AM UTC-5, [email protected] wrote:
>>
>> Hi all!
>>
>> I'm working for a wind turbine manufacturer, and I want to set up a
>> super-robust data acquisition system. Basically it needs to:
>>
>> - receive about 200 channels, single precision, 10-50 Hz through wired
>> network
>> - store data for some time (I need about 128 GB storage ideally)
>> - process it into secondary (much smaller) data summaries
>> - and then the data summaries will be transferred over the wind farm
>> network.
>>
>> Although it will be installed inside the turbine, conditions are still
>> harsh:
>>
>> - Temperatures may range from about -20 to +70 C
>> - condensation/humidity may be an issue
>> - offshore use is also planned so salinity could be an issue.
>>
>> Lifetime should be long, say 10 years, with no/very few manual
>> interference. I want to have about 2000 units in the next year.
>>
>> What do you think, will the BBB be an option for this task? Is airtight
>> (and pressure resistant) casing available to avoid
>> condensation/humidity/salinity issues? Is a micro SD card robust enough
>> when inside this airtight casing?
>>
>> If the BBB is too hobbyist for my purpose, do you know a more robust
>> system that I could use?
>>
>> Thanks for the help!
>>
>> Otto
>>
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