Thanks Bruce for all the tips! Will take it into account..

2015-07-14 19:26 GMT+02:00 Bruce Boyes <[email protected]>:

> Look into conformal coatings such as Miller Stephenson MS-460H
> <http://www.miller-stephenson.com/products/detail.aspx?ItemId=56> or MG
> Chemicals. Sealing all the connectors and sockets will be a problem, but
> you can get a silicone paste used in sealing connectors such as in
> irrigation systems. Check out the 3M Scotchlok connectors
> <https://www.google.com/url?sa=t&rct=j&q=&esrc=s&source=web&cd=4&cad=rja&uact=8&ved=0CE0QFjADahUKEwjLx8WkjNvGAhVNoogKHfGRCK4&url=http%3A%2F%2Fsolutions.3m.com%2F3MContentRetrievalAPI%2FBlobServlet%3Flmd%3D1413989307000%26locale%3Dpt_PT%26assetType%3DMMM_Image%26assetId%3D1361822756031%26blobAttribute%3DImageFile&ei=DEClVcuRKc3EogTxo6LwCg&usg=AFQjCNGRv6hQtATKwOJJQKu4-Gx-sFpcTw&sig2=6bALbBmsLoRqH9wSS-57jw>
> which we are testing now in fresh- and salt- water aquatic environments. I
> like the suggestion of immersing the whole board in some nonconductive,
> preferably hydrophobic fluid, maybe something on this list
> <http://www.electronics-cooling.com/2006/05/an-overview-of-liquid-coolants-for-electronics-cooling/>
> ?
>
> Lightning may be an issue. There are various ESD protective devices. We
> have used them on Ethernet connections and had good survivability of our
> (now obsolete) systems used in weather stations where a competitor's
> (without such precautions) got taken out repeatedly. So consider where any
> wires enter the enclosure, protect them from ESD and surges, and make your
> enclosure a Faraday cage.
>
> We've have systems we designed in field for more than ten years and still
> working. Some are used on thruway systems (I'm not sure exactly how), some
> are in dairy plants, etc. We got back one system a while ago - it had been
> (accidentally filled with milk which over time curdled and rotted and
> became conductive and eventually 120V in the system (we voted against
> having any mains power in the enclosure but were overruled) arced through
> the milk pudding and killed everything. This system had red 7-seg LED
> displays which must have been observed to get cloudy as this situation
> developed but no one did anything until it died. It was a stinky charred
> mess when we opened it up. They asked if it could be repaired... but I
> digress.
>
> Heat is the enemy, any liquid paste electrolyte caps or batteries will
> die. You want all solid caps. Redundancy is good. Look at the aging data
> for components and don't push their operation to the edge of voltage or
> temp and design to the worst limits of aging, temperature, power supply,
> etc.
>
> Over the years I'd say 90% of system failures we see are the power
> supplies (usually customer-supplied for one reason or another), so if they
> are solid you should be good. We typically design local on-board regulators
> and fuses (sometimes sacrificial PC board traces feeding a heavy zener
> diode) and have lost very few systems even when power supplies have failed.
> Then we feed a group of boards with a higher voltage (12V or 24V more
> recently) DC supply which is locally down-converted where used. The raw
> supply can fade or misbehave a lot and still not take out the local boards.
>
> On a good day you get what you pay for, so use good quality components
> designed for the task and you'll be happy later when your phone doesn't
> ring with in-field problems.
>
> best regards
> Bruce Boyes
>

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