It sounds like a good idea!  At a minimum you should add some kind of
buffering to the signals as Jacek suggested.  This can be opto-isolators,
signal buffers, or logic-level converters.  It really depends on how
"industrial" you are trying to be.  Is this a one-off, or are you trying to
make several?

I have made a cape before, and I found that the bone fits best "upside
down".  If you think about it that way,  the "cape" can be a much larger
rectangle with all kinds of things broken out, power jacks added, XBEE
footprint for RF, etc.  Plus, you can probably fit something like that into
a project box much easier.

Look at this one:
http://elinux.org/Beagleboard:BeBoPr-Plus

Alternately, you could get into the "Grove" ecosystem over at Seeed Studios
if you are wanting to cobble together a more modular solution rather than
designing your own PCB.

http://www.seeedstudio.com/depot/Grove-Cape-for-BeagleBone-Series-p-1718.html

--David


On Thu, Mar 17, 2016 at 7:44 PM, Jacek Radzikowski <
[email protected]> wrote:

> It looks like the terminal blocks should be the least of your worries
> at the moment. To have "industrial strength" system, you should never,
> ever connect wires directly to the pins of the processor. For each
> digital input and output you should add at least transistor driver
> separating the outside circuit from the board, with optoisolation if
> possible. Analog inputs and outputs should also be buffered. It would
> be good to add voltage spike protections (diodes, transils) on each of
> the lines.
> Optoisolation and spike protection will add ruggedness to your system,
> however without proper buffering of the signals, most likely you will
> fry the board in no time.
>
> Regards,
> Jacek.
>
>
> On Thu, Mar 17, 2016 at 8:07 PM,  <[email protected]> wrote:
> > Hey guys,
> >
> > I'm currently designing a greenhouse automation control unit utilizing
> the
> > BBB as the brain.  In order to create industrial strength wiring I'd
> like to
> > use terminal block connections to each connector on the P8 and P9
> headers.
> >
> > To give you a visual of what I'd like to do check out a picture of the
> > terminal block shield for the Arduino Mega.  It plugs into the board
> nicely
> > and the terminal blocks lay along perimeter of the shield giving the user
> > access to each input.
> >
> > I'm also open to other ideas regarding how to wire up a BBB in a reliable
> > way suitable for industrial purposes.
> >
> > What do you think?
> >
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