Micky,

You are correct.  It is Western Red Cedar, not aromatic.  I keep making 
that mistake, I guess it is because of how fragrant it is when I am 
working with it.

anyway, the wife had off on Monday for MLK day, so I was jealous and took 
the day off as well.  I spent some quality time in the basement screwing 
up my closet.  and I don't mean putting screws into it.

On Saturday I had routed the dados on the inside of one of the closet 
walls.  I did all the math, distance from rail to rail minus the thickness 
of the floor and ceiling.  Minus the thickness of three shelves, divide by 
four. Take into account the radius of the router shoe, the radius of the 
cutter.  Clamp up a guide rail, take measurements, square everything to 
hell and back.  Route the first dado.  Move everything, measure measure 
measure.  Square square square.  Measure a bit more.  rout the second 
dado.  Move everything again.  measure?  OK, two short shelves and one 
tall shelf is probably a better design anyway.  Who wants three evenly 
spaced shelves?  Too rigid, too uniform.  We need more variation in our 
lives.

Monday, the big trick, making the dados on the other closet wall to line 
up exactly with the first set.  Measure measure measure.  Calculate. 
Measure.  Calculate some more.  You know that saying, always go with your 
first choice?  Anyway, rout the first dado.  Line up the two panels next 
to each other.  After I finished screaming, throwing a few small items, 
kicking the work bench, and absolutely stunned as to why the bottom of the 
one dado lines up precisely with the top of the dado I just cut, it dawns 
on me that I forgot to take into account the thickness of the floor on 
Mondays cut.

OK, I can recover.  I'll have to widen out the dado so that the top edge 
of the new dado lines up with the top of the old one.  I'll just have to 
cut a quarter inch strip off some scrap and glue it in to fill the gap.

I opted for a different plan for the next two dados.  I had my doubts, but 
gave it a try.  I tried lining up the panels side by side.  I clamped the 
rails together to make as sure as possible that the dados were in the same 
relative positions to the bottom rails.  I put the router into the far end 
of the dado on the finished panel.  I turned the cutter so that it was at 
it's widest position.  I loosely clamped one end of a guide stick down. 
Moved the router to the end of the dado near where it ran into the new 
board that hadn't been routed yet.  Did the same thing and clamped that 
end of the guide stick.  Now I had a guide that was perfectly parallel to 
the dado.  Some measuring proved this to be true as well.

It worked very nicely.  Just took for ever since I had to do this two 
times for each dado.  I made the mistake of assuming my 1X8 cedar boards 
were 3/4 X 7 1/2.  Yeah, well not exactly.  I guess because they are 
unfinished on one side, they are actually 15/16 thick.  And they are a bit 
wider than 7.5 inches as well.  Since I had to cut a 15/16 dado, I had to 
make two passes for each one since I don't have a cutter that wide.

Well, the dados are all routed now.  I need to make the shelves, each one 
will be three planks of cedar biscuit joined together.  I hate gluing.

I also have to stretch a couple of the 2X4 rails since I cut them with the 
assumption of 3/4 by 7 1/2 boards.

Oh well, it's all good learning.

Later.

  -- 
Blue skies.
Dan Rossi
Carnegie Mellon University.
E-Mail: [EMAIL PROTECTED]
Tel:    (412) 268-9081


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