I've used it on cars, and a good friend I have that was a very bright biology 
and chemistry professor and I were working on his house where a window sill had 
rotted out.  He didn't want to rip out the sill so we got the bright idea to 
mix a big batch of the fiber glass, and dump some acetone in the mixture.  He 
took the little pot and pored it over the sill.  The mix wasn't anywhere near 
liquid, just much thinner than normal.  The acetone evaporates and shortly you 
can shape the surface and let dry.  I went over the sill with a sander and it 
was good as new.  When the fiber glass cures, it seals the wood and stops any 
further rotting.

If you look online, there are lots of products out there for doing the same 
thing.  Only difference was we combined things we already had in the shop and 
probably saved over half the price.  


  ----- Original Message ----- 
  From: Dale Leavens 
  To: [email protected] 
  Sent: Saturday, January 16, 2010 8:25 AM
  Subject: Re: [BlindHandyMan] Anyone ever used Carbon Fiber or Fiber Glass?


    
  It is over 25 years ago since I used fiber glass. At that time there were two 
forms easily available, woven fabric and what is called random mat. Both fabric 
and mat come in various weights. My understanding is that the random mat is 
more pliable and stronger, it consists of glass fibers which randomly run in 
all direction. As a result you can pull and drag it to some extent in various 
directions and it will conform to different shapes where as the fabric, like a 
canvas tent or even something like a table cloth needs a lot more cutting and 
folding to make corners for example or it bunches or wrinkles over curves. You 
can blend the random mat over darts you might cut to accommodate a curve and 
blend patches over and make the seam essentially disappear but if you lay a 
strip of the fabric over a seam you can't easily hide the extra thickness.

  the Polyester resin varies in quality, the better stuff is clear. The 
catalyst I used to buy comes in a plastic bottle with a small nipple, the idea 
being that you count the drops you add to a given quantity of resin. It takes a 
certain amount of temperature for the stuff to cure what ever the amount of 
catalyst but a little more in cooler weather can persuade it to set up. Too 
much and ht it gets pretty hot, apparently it can even catch fire.

  You can add die to the resin to colour it, the advantage being that the 
colour ends up through the finished product.

  Random mat glass is easier to work the texture out of. The woven fabric tends 
to bleed the screen like texture through more layers of resin.

  In manufacture they do it a little differently. Usually they use a gun and 
fiber glass rope. The rope is chopped mechanically into short lengths of fiber 
which is mixed with a spray stream of resin and hardener and sprayed into 
molds. The mold is carefully prepared as a negative mold and carefully waxed so 
it can be more easily removed from the resin when it sets up. They start with a 
thin jell coat which produces that finish then layers of the glass and resin 
are built up on the inside including any metal or wooden reinforcement.

  I mostly built up layers of resin with those disposable paint rollers. 
Clean-up is a bitch! Best to just throw away applicators in my experience. 
Solvents like acetone or ethyl acetate can clean it up if it hasn't cured but 
not easily. don't let your hair get into it, you have to cut the hair off. It 
is sticky like sticky!

  I never did produce truly fine jell like finishes, never used molds but I 
suppose with enough fine sanding and tin finish coats one can get a glassy 
finish, certainly they do it with car filler.

  Hope this is helpful.

  If I was Han Solo I'd probably pet my wookie
  ----- Original Message ----- 
  From: Jerry Richer 
  To: [email protected] 
  Sent: Saturday, January 16, 2010 7:01 AM
  Subject: [BlindHandyMan] Anyone ever used Carbon Fiber or Fiber Glass?

  I'm considering using Carbon Fiber to make some model boats and
  airplanes. I've been advised to experiment with Fiber Glass first because
  the techniques are similar but Carbon Fiber is considerably more expensive
  than Fiber Glass. Have you had luck working with either.

  Jerry

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