Yeah, that's what I was trying to say.  Not sure which part is the level 
sensor, will have a look.
b

Sent from my apple IIe

> On Jul 27, 2015, at 10:54, Bruce J keeler <[email protected]> wrote:
> 
> Perhaps the level sensor needs replacing, or is somehow shorted to ground. If 
> it was preventing the steam boiler from filling that could explain why your 
> element burned out. 
> 
>> On 7/27/2015 10:37 AM, Benjamin McCafferty wrote:
>> Good lord, when it rains it pours.  OK, recap:
>> --Steam boiler wasn't firing, discovered that over temp switch was brittle 
>> and malfunctioning.
>> --Totally disassembled machine, cleaned and descaled every part of it except 
>> teflon lines and chrome manifold.
>> --Replaced both overtemp switches and thermoprobe on the brew boiler.
>> 
>> --Steam boiler still not firing, figured out that the steam element was bad.
>> --Replaced both elements.
>> 
>> --Steam boiler still not firing, figured out that the pressure stat was bad.
>> --Replaced pressure stat, set pressure to 1.7 bar.
>> 
>> --Machine functioned normally for that afternoon, then the next morning the 
>> steam boiler wouldn't fire again.
>> --Reset the overtemp switch, lowered pressure to 1.5 bar, machine functioned 
>> normally yesterday and today, except the steam wand was "spitting" instead 
>> of a nice smooth hiss.
>> 
>> --Today I flushed the steam boiler, i.e. ran all the hot water out of it to 
>> cycle the water.  I immediately noticed that a) there was far less water 
>> than normal in the boiler, and b) the pump did not kick on to refill the 
>> boiler.  Realizing that this would overheat and kill the new element, I 
>> turned the machine off.
>> 
>> OK, my techie instincts are that it is highly unusual for 3 separate parts 
>> of the steam system to fail at once, without some other mitigating 
>> circumstance.  My best guess so far is that whatever switch/sensor is 
>> responsible for filling the steam boiler was weak or failed, and cause the 
>> boiler to run on whatever water was still in there prior to all this 
>> happening.  Since my hot water line was clogged, I couldn't flush and 
>> therefore wouldn't have realized that the steam boiler was not refilling.  
>> The stuff in the steam boiler before cleaning was like oatmeal without the 
>> oats--thick goop.  I'm still unclear, however, on why the steam boiler 
>> filled partially after all the recent service.
>> 
>> Does anyone have any thoughts or SWAGs on this?  What is the next part I 
>> need that would trigger my pump to fill the steam boiler?
>> 
>> Sigh.  Espresso-less again, but I have to be close and at least I've had a 
>> few great shots in the past 48 hours, right???
>> 
>> All the best,
>> Ben
>> 
>> Sent from my apple IIe
>> 
>> On Jul 26, 2015, at 16:14, Benjamin McCafferty <[email protected]> wrote:
>> 
>>> The valve starts to gently hiss at 1.8, and blows off all the way just a 
>>> bit over that, maybe 1.9.
>>> best,
>>> bmc
>>> 
>>> Sent from my apple IIe
>>> 
>>> On Jul 26, 2015, at 16:12, Todd Salzman <[email protected]> wrote:
>>> 
>>>> Yes, that could be problem. I am a little surprised that he pressure 
>>>> relief valve did not start to blow off at 1.7 bar.
>>>> We set the steam boiler to run between 1.3 and 1.4 bar.
>>>> 
>>>>> On Sun, Jul 26, 2015 at 4:59 PM, Ben McCafferty <[email protected]> wrote:
>>>>> Thanks, Todd.
>>>>> 
>>>>> Since I just replaced both switches, I am not sure what to think. My best 
>>>>> guess is that I had set the steam boiler pressure a little bit too high 
>>>>> at 1.7, and so perhaps the boiler was going long enough to activate the 
>>>>> overtemperature switch. I have turned the pressure back down to about 1.5 
>>>>> and things seem to be working normally again.
>>>>> Best,
>>>>> bmc
>>>>> 
>>>>> Sent from my iPhone
>>>>> 
>>>>> On Jul 26, 2015, at 03:27, Todd Salzman <[email protected]> wrote:
>>>>> 
>>>>>> Most likely it is the over temperature switch.  If the pressure was set 
>>>>>> to high the pressure relief valve on the boiler would blow off before  
>>>>>> the over temp switch would trip.
>>>>>> 
>>>>>> You may want to try switching the over temperature switches between the 
>>>>>> brew and the steam boiler.  The brew boiler does not get as hot so the 
>>>>>> switch may not trip as much while you get a new over temperature switch.
>>>>>> 
>>>>>> 
>>>>>>> On Sat, Jul 25, 2015 at 12:01 PM, Graeme Burton 
>>>>>>> <[email protected]> wrote:
>>>>>>> May be a silly question but did you adjust the pressurestat after 
>>>>>>> installation?
>>>>>>> 
>>>>>>> Graeme
>>>>>>> From: Benjamin McCafferty
>>>>>>> Sent: Sunday, 26 July 2015 00:00
>>>>>>> To: [email protected]
>>>>>>> Reply To: [email protected]
>>>>>>> Subject: Re: Steam boiler overprescribing
>>>>>>> 
>>>>>>> Hi Todd and all,
>>>>>>> Got the new pressure stat in yesterday, and the machine heated and 
>>>>>>> functioned normally for the rest of the day.  This morning, I turned it 
>>>>>>> on and the steam boiler didn't heat.  I reset the over-limit switch 
>>>>>>> (new) on the steam boiler and it's now heating.
>>>>>>> 
>>>>>>> Is there something I should be concerned about here?  I'll see if it 
>>>>>>> was a fluke, but not clear on why the new switch would pop. 
>>>>>>> 
>>>>>>> best,
>>>>>>> bmc
>>>>>>> 
>>>>>>> Sent from my apple IIe
>>>>>>> 
>>>>>>> On Jul 22, 2015, at 18:46, Benjamin McCafferty <[email protected]> wrote:
>>>>>>> 
>>>>>>>> Thanks Todd.  Is the wire that provides power the common, normally 
>>>>>>>> open, or normally closed?  I'll grab a multimeter but if you know 
>>>>>>>> right off hand...I can be lazy...
>>>>>>>> best,
>>>>>>>> bmc
>>>>>>>> 
>>>>>>>> Sent from my apple IIe
>>>>>>>> 
>>>>>>>> On Jul 22, 2015, at 18:07, Todd Salzman <[email protected]> 
>>>>>>>> wrote:
>>>>>>>> 
>>>>>>>>> I would recommend, pulling  the wire off pressure stat that supplies 
>>>>>>>>> the power to the  pressure stat and see if it keep over heating. 
>>>>>>>>> If it turns off when you pull the wire you need a pressure stat.  If 
>>>>>>>>> it keep heating you have another problem.
>>>>>>>>> 
>>>>>>>>> On Wed, Jul 22, 2015 at 6:21 PM, Benjamin McCafferty 
>>>>>>>>> <[email protected]> wrote:
>>>>>>>>>> Doing a little reading, seems pretty clear that my pressure stat has 
>>>>>>>>>> failed also.  Quite a coincidence!  Anyway, please send any other 
>>>>>>>>>> thoughts, but I'll order a new p-stat.  It's been in there for at 
>>>>>>>>>> least five years; date of manufacture is 9/04 so it was on a shelf 
>>>>>>>>>> for at least 3 years before installation, maybe more.
>>>>>>>>>> best,
>>>>>>>>>> bmc
>>>>>>>>>> 
>>>>>>>>>> Sent from my apple IIe
>>>>>>>>>> 
>>>>>>>>>> > On Jul 22, 2015, at 14:44, Ben McCafferty <[email protected]> wrote:
>>>>>>>>>> >
>>>>>>>>>> > Ahem. "Steam boiler over pressure"
>>>>>>>>>> >
>>>>>>>>>> > Sent from my iPhone
>>>>>>>>>> >
>>>>>>>>>> >> On Jul 22, 2015, at 14:30, Ben McCafferty <[email protected]> 
>>>>>>>>>> >> wrote:
>>>>>>>>>> >>
>>>>>>>>>> >> Hi all,
>>>>>>>>>> >>
>>>>>>>>>> >> More parts arrived today. I have new elements in both boilers, 
>>>>>>>>>> >> new overtemperature switches on both boilers, new PID 
>>>>>>>>>> >> thermoprobe, new power switch.
>>>>>>>>>> >>
>>>>>>>>>> >> When I switch the unit on, everything looks good but the steam 
>>>>>>>>>> >> boiler continues heating on up to 2 bar, and then the 
>>>>>>>>>> >> overpressure relief begins to blow so I switch the unit off and 
>>>>>>>>>> >> release some pressure from the steam wand. I have turned my 
>>>>>>>>>> >> pressurestat (jaeger) all the way down and no change. Any further 
>>>>>>>>>> >> ideas to help me solve this lingering problem?
>>>>>>>>>> >>
>>>>>>>>>> >> Thanks all,
>>>>>>>>>> >> Ben McC
>>>>>>>>>> >> Sent from my iPhone
>>>>>>>>>> >>
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