Hey there—

It’s been a long time, but if memory serves (which it occasionally still 
does…), I think I once did this and had swapped the top and bottom “pistons” 
for lack of a better term. Have a look at this, or any of the many “cutaway e61 
video” hits on youtube, and good luck.

https://www.youtube.com/watch?v=Rc-5k4x0aUs

ben

> On Jun 17, 2021, at 07:24, [email protected] <[email protected]> wrote:
> 
> Here it goes... I'm hoping someone else has made the same simple mistake I 
> apparently have, and can point me to victory:
> 
> Problem: upon reassembly of E61 group head anything above 8 bar or so opens 
> the exhaust valve and flushes water.  This means that If I backflush or pull 
> a shot water is continuously pouring out of the exhaust (not the opv).
> 
> Background: I dissembled my perfectly good and perfectly working E61 group 
> head on my Brewtus III to perform some regular maintenance - clean and lube 
> the valves and springs.
> I got distracted somehow in the middle and may have swapped springs around 
> between the lever, the intake valve and lower exhaust valve, but didn't 
> realize this until later.  On reassembly I'm experiencing the problem noted 
> above.
> 
> Has anyone run into this?
> 
> Troubleshooting:
> Seems like it's clearly an issue with the exhaust opening at too low a 
> pressure.  My first thought was the springs.  I believe I did swap the spring 
> on the intake and lower exhaust valve, but still getting the same problem. 
> 
> I rechecked and reseated the valves to ensure they were mating correctly to 
> the surfaces
> I reseated the lever cam to make sure it was in the correct position
> 
>  I've read a one of person who seemed to have the same problem but his 
> solution, on a different machine, described some sort of brass plate on the 
> bottom mating surface of the exhaust piston that I don't have on mine.
> 
> My valves aren't particularly warn.  gaskets aren't crunchy and are freshly 
> lubed now.  
> 
> I'm having trouble finding specs on all the springs so that I could measure 
> them and just make sure I have them in the right order.
> 
> thoughts / suggestions welcome -- thank you
> 
> 
> 
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