time to JUNK it.
On Sunday, September 5, 2021 at 1:12:39 PM UTC-7 Mike PDX wrote:

> Hi, my Brewtus III-R has has been a workhorse for the last 12 
> years.  There have been a few failures during that time period (PID, 
> Pressure Stat, and Steam Pressure Gauge) but they really have been straight 
> forward for me to fix.  However a new problem started a few days ago that 
> has me scratching my head since I’m not sure of the order of operations the 
> machine goes thorough when switching between Steam Boiler and Brew Boiler 
> heating.  
>
> Here’s what’s happening… Machine turns on as normal each morning, tops off 
> water reservoir (it’s plumbed) and then commences the heating cycle - first 
> stem boiler to pressure at 1.3 bar, then brew boiler for a bit, then back 
> to steam boiler when pressure drops to .9 bar, then back to brew boiler, 
> etc… until the brew boiler reaches 204F and PID float commences.
>
> Everything seems normal right?  But after 60 to 90 minutes of being at 
> temp, the steam boiler pressure falls and the heating element does not kick 
> in at .9 bar, but dropping below that threshold DOES lock out brew boiler 
> PID float, even though the steam boiler isn’t active.  Consequently both 
> temps drop until there is no pressure in the steam boiler at all, and the 
> brew temp hits ~150F (this temp seems to vary a bit from 130F at the low 
> end to 165F on the high side) when the whole system comes back to life and 
> the boilers start activating in sequence as they should.  Sometimes the 
> brew boiler will make it back to 204F and PID float, but sometimes it only 
> gets into the 190s before the temp death spiral starts again.  The only way 
> to restore normal function is to shut down and allow the machine to cool 
> for 20 to 30 minutes.
>
> My initial thinking was that the “low” pressure side of the pressure stat 
> failed, hence blocking the call for heat to the steam boiler.  But if 
> that’s the case why does the brew boiler stay locked out if it's not 
> sensing low pressure?  Also, why does the system function for 60 to 90 
> minutes before the temp death spiral?  My guess is that there is a sensor 
> that fails when the internals of the machine hit a certain temp (e.g. why 
> it only happens when the machine  has been on for a time) and I also 
> suspect that it IS the pressure stat BUT, would love to get the wisdom of 
> the crowd involved here before ordering parts, since the brew boiler lock 
> out is making me doubt that.
>
> Any ideas Brewtus people?
>
> Thanks!
>
> Mike
>

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