Ok I just have a guess. Something that will do you no harm to check...

First, do you own some cafiza? Some sort of coffee machine detergent? Its 
terrific stuff. You should periodically disassemble and boil group head 
parts in it. 20 minutes boiled in cafiza you'll be shocked how much tarry 
grunge is removed.

You really should be back flushing with cafiza every month or so. I'd do 
that first, chances are it'll clean out the clogged tar.

But if machine is really gummed up you probably should take it all apart 
and clean it. Much more time efficient.

Your picture shows the component that I suspect is jammed with tar. In your 
picture #10 is the main body of the group head. There's a bolt on top that 
screws in, there's another big brass tube thing that bolts onto the bottom 
of it, its the bottom thing that can get really gummed up. Unplug machine, 
let it cool, then use a wrapped wrench to undo both of these. Try and 
remember the parts assembly order, they go together in a very specific way. 
Pay particular attention to the orientation of short and long plungers, the 
springs, etc. They're all different.

Take all those parts out and boil in caffiza, if its really packed you 
might need to boil 2-3 times and scrape the tar off. Once everything is 
clean reassemble. I like to use some food safe lube on threads when 
reassembling, otherwise it can gall.

There's really no need to take machine in for this, the cleaning and 
assembly are really simple. Youve done 99% of the work just finding the 
parts diagram.
On Monday, October 25, 2021 at 5:20:08 AM UTC-7 Dunja wrote:

> Hi all,
>
> Our Expobar Brewtus IV (10 years old) has started having issues with 
> flushing out the remaining water after each shot. The amount of water that 
> comes out of the exhaust pipe (if that's the name?) is relatively small, 
> and instead the puck is a wet mess.
>
> We had the same issue a few years ago (after a while, no water was being 
> flushed out, while the pressure remained in the portafilter attached to the 
> group head), so took it for repair and a part had to be replaced (the price 
> of that whole enterprise was 300 EUR). If possible, we'd like to fix it 
> ourselves this time around. We already once opened the group head to clean 
> it, so I was wondering if we could just replace some parts.
>
> In view of this, would any of you maybe know which part(s) could be 
> malfunctioning (and if this is a relatively common problem, would it be 
> worth it already ordering the relevant parts out of these 
> <https://www.avola-coffeesystems.de/expobar/expobar-bruehgruppe-ex0201/8038732?#9>
> ?) 
>
> In addition, water has recently started dripping from the group head when 
> the pump is off, so I assume some seals need to be replaced anyway. 
>
> Any help much appreciated.
>
> All the best,
>
> Dunja
>

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