> I am working on MEMS devices which have nanoscale through macroscale
> features... 5 microns is HUGE for some of the things I will be doing.

What are you going to be doing with these models?  That is to say, once you 
have your model, are you planning on feeding it to a 3D printer, export it to 
some other software, create rendered visualizations, perform some sort of 
analysis?


> I had been assuming that 'subatomic through galactic' statement was
> good reason to avoid commercial softwares (as well as all other
> open-source CAD tools)

You can see an example of the larger end of the scale with the “ringworld” demo 
(only available in source compilations) used for visualization.  It creates a 
model approx 3.06e11 meters wide.  I’ve modeled atomic structures myself before 
for 3D printing demos.

> Have I been duped/mislead/ignorant? Should I move on to other tools,
> or can someone explain what the user 'brlcad' was warning me of? Was
> this a false alarm, should I be worried?

Pushing to those limits is certainly possible, sometimes will require creative 
adjustments, but whether it’s adequate will greatly depend on what you intend 
to do with the model once you have it.

For what it’s worth, I don’t know of any other CAD system that lets you go that 
small outside of software specialized for exactly that purpose, but maybe 
something exists.

Cheers!
Sean


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