On Mon, Aug 29, 2016 at 6:33 AM, Christopher Sean Morrison
<brl...@mac.com> wrote:
>
>> I am working on MEMS devices which have nanoscale through macroscale
>> features... 5 microns is HUGE for some of the things I will be doing.
>
> What are you going to be doing with these models?  That is to say, once you 
> have your model, are you planning on feeding it to a 3D printer, export it to 
> some other software, create rendered visualizations, perform some sort of 
> analysis?

I want to generate rasters of the model, which will be converted to
either a bitmap for a nano-CNC milling machine (Focused Ion Beam), or
g-code for a laser-engraver to do direct-write photolithography. I've
also got lofty goals of feeding such models into physical simulators,
this has been my general plan once I had a reasonable model:
http://en.wikiversity.org/wiki/CAD_to_FEniCS_example
http://fenicsproject.org/documentation/dolfin/1.0.1/python/demo/pde/navier-stokes/python/documentation.html


>> I had been assuming that 'subatomic through galactic' statement was
>> good reason to avoid commercial softwares (as well as all other
>> open-source CAD tools)
>
> You can see an example of the larger end of the scale with the “ringworld” 
> demo (only available in source compilations) used for visualization.  It 
> creates a model approx 3.06e11 meters wide.  I’ve modeled atomic structures 
> myself before for 3D printing demos.

Cool, will check it out. I've so far made a small model with some
nanometer up to millimeter features and things seemed to go pretty
well, even upon exporting to STL (after tweaking the output quality a
bit). My issue there was actually my Python TCL generation, being two
nested X,Y for-loops for creating millions of cylinders (nanopores). I
scaled down my model for sake of ease and time, but I think I'll
tackle that issue by making a small group of holes, then [learning how
to] duplicate them, translating, grouping all new cylinders again,
repeat this copy-paste operation tiling sort of operation until done.

>
>> Have I been duped/mislead/ignorant? Should I move on to other tools,
>> or can someone explain what the user 'brlcad' was warning me of? Was
>> this a false alarm, should I be worried?
>
> Pushing to those limits is certainly possible, sometimes will require 
> creative adjustments, but whether it’s adequate will greatly depend on what 
> you intend to do with the model once you have it.
>
> For what it’s worth, I don’t know of any other CAD system that lets you go 
> that small outside of software specialized for exactly that purpose, but 
> maybe something exists.

Yeah this is pretty much why I've not learned any other CAD system,
aside from KiCAD (specialized for electrical circuit boards). I even
asked an AutoCAD developer when I met him at a local event once about
this sort of dynamic range, and the tool wouldn't even accept such
small numbers. I think he also gave the 'just use bigger units'
workaround as an offer... but I pretty much brushed it off because I
knew BRLCAD seemed to offer what I wanted.


Thanks for your reply!
-Nathan

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