When these devices first came out the reflow equipment was prohibitively
expensive for my small operation, so I devised another way.  First, I had a
Weller controlled output soldering station that I got a replacement tip
for.  The tip was of the lowest temperature, longest of the selection and
came to a 1/64" tip.  Then I would flood all the pins on one side of the IC
with about as much solder as they would take.  Starting at one end, I would
then pry and bend them up away from the board and after that I would gently
wick the solder away and see how it went.  Don't overheat, do it in
stages.  These were 32 to 48 or thereabout pin square ICs.

Once, when another technician soldered the IC in 90 degrees clockwise,
through no fault of his own, I was able to use this technique to not only
remove the IC but also to clean and straighten the pins and re-use it.  The
technician made this mistake because the service literature was mis-printed
as to where pin 1 was located on the board image.

So it can be done that way if you have the right soldering iron.  Maybe.
The main thing is not to damage the board.  The razor saw and cutting
pliers can be damaging also.  I would use a Dremel nowadays.

Keep in mind that pick-and-place robots place the components on the board
over a drop of glue so as to keep them in place when put in the wave
soldering machine.
The glue should release when you are through soldering if it does not cool
down and re-grip.  If it does this, when you lift off the IC it pulls up a
spider web of pc traces and you may as well throw it in the trash.

This was 40 years ago.  Nowadays I would just use the reflow if available
or a Dremel cut-off wheel.

Also...  I wouldn't obtain the replacement until I had removed the part and
made sure the board was still OK if you used my procedure.  Unless you were
feeling lucky.

John, KI5HOC



On Sun, Jun 28, 2026 at 11:55 AM Daniel Poirot via BVARC <[email protected]>
wrote:

> Howdy!
>
> I hope everyone is having the best Field Day ever!
>
> I have an issue with a SDR. The microcontroller is bricked and rip and
> replace is the only option.
>
> Does anyone have a way to remove a 32-pin TQFP surface mount part?
>
> Reflow is my first choice, followed at a distance by Xacto knife and side
> cutters!
>
> I am at a loss and welcome any suggestions!
>
> 73
> Dan KJ5IZK
>
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