Day 24 - Monday July 24th - Wolverhampton
0 miles 0 furlongs, 0 locks, 0 hours 0 minutes

Didn't move the boat today apart from pulling the boat forward 40ft onto 
a rather better mooring which had become vacant.  Spoke to the man Paul 
on the phone, and he had me take the rocker cover off and listen to the 
injector pings using a screwdriver.  I listened, put the engine under 
load and listened some more and finally decided that the middle injector 
sounded a little bit different from the other two.  Communicated this 
fact to Paul who eventually agreed it would be better if he came over 
and had a listen himself.  He arrived and did the same listening trick 
and agreed that the outer cylinders were pinging nicely, but the middle 
one was very low pitched.  He also agreed that there was definitely 
unburnt diesel coming out of the exhaust.  He had bought a spare 
injector with him, so we set about changing it.  Having removed the fuel 
pipes and the clamp we could rock the injector in its hole, but not 
extract it.  This is when we both learnt something new.  It is not a 
good idea to use engine pressure to free an unrestrained injector.  I 
hit the start button, there was an almighty bang, and no injector to be 
seen.  We eventually found it, it had left the cylinder head at high 
speed, taking out a copper oil pipe in passing, hit the ceiling and 
exited the engine room via a side hatch.  Fortunately through the one 
facing the bank rather than the one facing the water.  It was about ten 
feet away in a flower bed.  Also fortunately, it didn't hit either of us 
on its flight path!  I set about removing the oil feed pipework so we 
could replace the destroyed link pipe, while Paul went back to the 
workshops to find a replacement pipe.  When he reappeared we reassembled 
the bits and tried it out.  Initially clouds of smoke, particularly 
under load, but it did start to clear, and on checking there now appears 
to be no diesel in the exhaust fumes.  What is now coming out is thick 
oily smuts which were already in the exhaust, but have been softened by 
the diesel passing through.  We then traded stories for an hour or two. 
Particularly impressive was the story of the bolinder which ran away, 
accelerating until the cylinder head left the cylinder.  Punched a hole 
in the roof of the boat, and through the roof of the shed where it was 
being worked upon, cleared the road and landed a hundred yards away in a 
field.  They went to retrieve it with a wheelbarrow, but had to wait an 
hour or two for it to cool down, as it was glowing red hot.  They took 
it back, replaced the cylinder head studs which had stripped their 
threads, put the head back on, sorted the fuel problem which had caused 
it to run away in the first place, started it and it ran fine! 
Thankfully nobody got hit, as a red hot bolinder cylinder head landing 
on your head would probably ruin your whole day.  By this time, the 
amount of smoke coming out had dramatically reduced.  Still far too much 
under load, but a lot less.  Checks reveal that smuts are still being 
ejected.  It looks as though I will just have to put up with it until 
all the crud in the exhaust has burnt away.  I thanked Paul, and paid 
him for his time - double what he asked for, as he didn't ask for enough 
in my opinion!  It now being too late to set off down the 21, I will be 
staying here for another night, and setting off in the morning.

Weather - Sunny
Tomorrow's Forecast - Sunny Intervals

Terry Streeter
NB Arun - Wolverhampton



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