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Hello,

> 1) How big a protein can E. coli handle? Am I working at the borderline
> here?

No, not even close. 90+42 = 132 kDa total fusion size - we've expressed
much larger things (220 kDa is starting to push it a bit).

> 2) I understand that rare codons cause premature termination and
> degradation by tmRNA-mediated mechanism. But in reality, do I expect a
> ladder of degradation bands or complete degradation? It is puzzling to me
> not to see any MBP bands. The MBP vector expresses well.

This is likely indicative of toxicity. You mentioned that your cells have
trouble growing - another indicator. You do not specify your choice of
promoter, origin of replication, etc. - these things all matter a lot.

> 3) One can fix the rare codon problem by providing a rare-codon tRNA
> plasmid, or ordering a synthetic gene. Are there cases where the former
> approach failed, but the latter one succeeded.

Not sure since we don't usually go back and check. Hopefully someone else
did.

> 4) Can anyone recommend an on-line server to do codon/RNA secondary
> structure/GCcontent optimization?

Most of the synthetic DNA companies will do that - some will want a
deposit that they refund upon accepting the job to synthesize the gene.
Please note that it's not just the abundance of rare codons that matters -
even more important is the distribution and clustering - two rare codons
for the same AA one after the other can majorly screw up expression, three
in a row usually abolish it completely.

> 4) Can anyone recommend a reliable company for gene synthesis, with
> reasonable $/bp pricing?

Depends on what you consider reasonable. I've seen prices as low as $1/bp
but they were a bit unreliable. If you have the option to use them, I
highly recommend either Blue Sky or DNA 2.0. Typically cost per bp goes up
with the size of the ORF or dna fragment synthesized.

Please note that I have no affiliation with either company beyond being a
customer.

If you are able to share further details on your problem, I may be able to
help you in a more systematic manner :)

Artem

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