Hey Bill,
  just a thought, and its probably been checked but just incase it hasent, how about rod side clearance at the crank end? I know this much when your checking end play on the crankshaft it must be equal to or SLIGHTLY greater than the rod side clearance or your going to put a heck of a load against the thrust face of the main bearing........
Like I said, Just a thought. Wish I could be of more help to ya on this one.
 
 
         
             Rob Means
"be good,if not,be good at it
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