Just imagine a triple rust sandwich when overlapping above and below the 
affected sheet metal!
  ----- Original Message ----- 
  From: Rick Schaefer 
  To: The Chevelle Mailing List 
  Sent: Wednesday, September 30, 2009 8:40 PM
  Subject: Re: [Chevelle-list] Sheetmetal Replacement


    This is very timely.  Over the weekend I found how bad the soft spot in my 
floor pan really is:  
http://s629.photobucket.com/albums/uu13/rickas47/Floor%20Pan/?action=view&current=Floordamage005.jpg
    I started by picking at it with my finger and opened it up this much in 
just a few minutes.   I need to finish removing the interior completely to 
survey how bad it really is.  I'll be asking for support soon.


  On Tue, Sep 29, 2009 at 4:36 PM, <[email protected]> wrote:

    Hi Don, i prefer to butt-weld any sheet metal used on the outside of the 
car, as well as the floor pans, i just feel that the overlap of the flange just 
creates a place for rust to start, but its easier to clean up the welds -- and 
i think the factory used the flange welds on the floor pans- there is a way i 
have seen that i would like to try with a tool from HTP 12002 notcher, which 
creates a "V" and then you weld at the base of the "V" and creates less 
grinding, but would not look very nice on a panel you could see from both 
sides. and the tool is almost 100.00.

    Harlan
    http://www.hkaa.webs.com 







    In a message dated 9/29/2009 4:15:39 PM Central Daylight Time, 
[email protected] writes:



      I'm looking to settle a dispute between two friends of mine...


    When replacing sheetmetal floor pans (or other panels) one friend says it's 
best to butt-weld the panels together and grind each side clean.  The other 
says all edges should be flanged with a crimper and welded on one side, seam 
sealed on the other side.  Personally I have done both but never bothered to 
clean up the welds.  The second argues that the floor is not as strong when 
butt-welded.

    What is your preferred method?
    --Don














  -- 
  Rick Schaefer
  72 TPI El Camino


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