This will probably be the first of many messages as I attempt to repair this http://www.chevelles.com/showroom/showphoto.php/photo/21067/cat/500/ppuser/1865 . I have a patch panel that goes as high as the tape. I am cutting off the entire length because the inner panel is rusted also and there is no way that I would be able to deal with that thru the holes I have cut now.
First question - Where should I cut the panel. I'm thinking (dangerous) that I only need to go as high as the body line located just below the trim rivets. I like that area because if I do a less than perfect job, it will be partially hidden by the trim. Second question ( or statement) - I am going to flange and overlap the top seam. Should the new panel lie over the original or should the new panel be tucked under the original? Does it matter? I can get to the entire backside of that seam thru the access panel in the bed and should be able to seam seal it pretty well. Third - any hints/tips on drilling out the spot welds along the bottom? I bought a special drill for them but my first attempt resulted in the bit walking. Should I drill a small pilot hole? Thats all for today. Thanx Rick Schaefer 72 TPI El Camino
