Use weld thru primer.
 
 
In a message dated 11/15/2010 4:18:00 P.M. Eastern Standard Time,  
[email protected] writes:

    What  prep work is necessary before I cut &  install a reproduction 
patch panel?    I'm  thinking  that I should at least prime  the backside 
before I  install it.   So before I do, seems like I ought to wash it down  -  
WITH WHAT?   and then go over it once with 80 or 120 grit  sander.  Would 
treating the bare metal with some type of ospho metal  prep HELP?  OR HINDER?
 
    I know that I will need to remove the primer from the  immediate area 
where I will be welding, how far should I strip it  back?     I do have 
weld-thru primer for the stripped  areas.   Thanx again.  


On Sun, Nov 14, 2010 at 3:25 AM, Johann Grobler 
<[email protected]_ (mailto:[email protected]) >  
wrote:


Hullo Rick,
 
You touched on the Golden Word,  Proficiency!!!!
Just take it slowly.
Johann W Grobler
Retired

 
----- Original Message ----- 
From: _Rick Schaefer_ (mailto:[email protected])  
To: _The Chevelle  Mailing List_ (mailto:[email protected])  

 

 
Sent: Sunday, November 14, 2010 1:55  AM
Subject: Re: [Chevelle-list] Quarter  Panel Repair


Thank you both.   I know of the glue on  method and have always thought 
that the special application gun would make  it too expensive for a one time 
use.  I'll investigate.      And I know that a butt weld is preferred but I'm 
not sure  that I could manage it over the distance.     I  repaired  the 
floor with a butt weld and had to buy a second panel because I screwed  up the 
first.   But I took a good look at it all this AM and the  inner fender well 
is needing significant  work too.  Maybe by the time I'm  doing the outer 
quarter  I'll be more proficient.       

On Fri, Nov 12, 2010 at 5:25 PM, Josh Campbell  <[email protected]_ 
(mailto:[email protected]) > wrote:

This is me personally on the matter, I prefer to  butt weld my panels for 
the simple fact that in my mind lapping  the panels makes a new place for 
rust to form, that's my personal  take. If you are still going to lap weld, lap 
the original over  the new, and make sure to drill plenty of holes to plug 
weld. Also  be sure to stitch weld up your seam where the panels meet. But  
think of this, if you were to butt weld your panels you can clamp  the patch 
over the old and use a die grinder to cut off your old  panel and you are 
also cutting the patch to fit all at the same  time, then all you have to do 
is clamp and butt weld the panels  back together. You should have no problem 
welding at the trim line  that you want to use and like you said the trim 
can help hide any  faults, but if you work at it you can get it dang near  
perfect!!!  As for the spot welds I use a 5/16 - 1/4 Rota  Broach, its pretty 
much like a spot weld cutter I bought mine from  Snap On a few years ago, 
Blair also makes them. But in a pinch you  can drill a pilot hole or just use 
a punch to center it up. Hope  this helps.

Josh Campbell
66 SS 396 (Black on the rotisserie, 1st car never part with  it)
66 SS 396 (Red got it on a trade I only wanted the steering  wheel)
71 Malibu (still FOR SALE)

You should never have a battle of wits with morons ...  they'll just drag 
you down to their level & beat you with  experience. 


--- On Fri, 11/12/10, Rick Schaefer  <[email protected]_ 
(mailto:[email protected]) > wrote:


From:  Rick Schaefer <[email protected]_ (mailto:[email protected]) >  

Subject: [Chevelle-list] Quarter Panel  Repair

To: "The Chevelle Mailing List" <[email protected]_ 
(mailto:[email protected]) >
Date:  Friday, November 12, 2010, 2:29 PM  
 




This  will probably be the  first of many messages as I attempt to repair 
this 
_http://www.chevelles.com/showroom/showphoto.php/photo/21067/cat/500/ppuser/1865_
 
(http://www.chevelles.com/showroom/showphoto.php/photo/21067/cat/500/ppuser/1865)
     .     I have a patch panel that goes as high  as the 
tape.     I am cutting off the entire  length because the inner panel is rusted 
also and there is no  way that I would be able to deal with that thru the 
holes I  have cut now.    
 
First question -   Where should I cut the  panel.  I'm thinking (dangerous) 
that I only need to go as  high as the body line located just below the 
trim  rivets.    I like that area because  if I do  a less than perfect job,  
it will be partially  hidden by the  trim.   
 
Second question ( or statement) -   I am going to  flange and overlap the 
top seam.   Should the new  panel lie over the original  or should the new 
panel be  tucked under the original?    Does it  matter?     I can get to the  
 entire backside of that seam thru the access panel in  the bed and should 
be able to seam seal it pretty  well.    
 
Third  - any hints/tips on drilling out the spot welds  along the bottom?   
   I bought a  special drill for them but my first attempt resulted in the 
bit  walking.   Should I drill a small pilot hole?   

Thats all for today.  Thanx 

Rick Schaefer
72 TPI El  Camino













-- 
Rick Schaefer
72 TPI El  Camino











-- 
Rick Schaefer
72 TPI El  Camino



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