The extruded aluminum framed windows are very easy to rebed.
 
First -if there is no leak around the outside of teh aluminum then leave
the frames in place.  
 
Remove the old spline and foam gasket and the pane will come out.
Contact South Shore Yachts for new spine and gasket or if you are
resourceful find it elsewhere cheaper.  Use old ppane as template and
have new one cut at autoglass store out of lexan or plexi or whatever.
I paid $15 per pane in 2003 when I did this.  New panes go in easily
with no fuss.
 
In my case PO had removed the existing framed windows from the two 35
inch swindows and the smaller 11 inch ones forward on both sides.
Replaced with tinted plexi bolted over from outside.  It did not look
more modern and it did not look good.  As a matter of fact it looked
awful.  
 
I purchased "new" aluminum frames from South Shore Yachts at $90 each.
These were original parts that they cleaned up and shipped to me.
Forward I used Beckson opening ports which were great and reasonably
priced.  I was not aware that Lewmar had 35 inch opening ports but they
would be nice.  My total cost for 35 inch windows was undr $200 a side
all in.  The Lewmar ones I looked at (which were not large enough
anyway) started at $800 each ....
 
Mike
 
 

________________________________

From: CnC-List [mailto:[email protected]] On Behalf Of Bob
Moriarty
Sent: Wednesday, January 23, 2013 4:05 PM
To: [email protected]
Subject: Re: Stus-List Repair/Replace Framed Windows


If you want to remove the frames without bending them (much), use a
machete. After removing the screws, tap the machete down along the top
edge between the frame and the cabin top and then gently pry. I wish I
had used that method on all four frames. 
The old spline was shot and I couldn't find a replacement so I used 4200
to seal the new lenses into the frames. It really helped having the
frames out of the boat and on a horizontal surface to do this. So far so
good.  

Bob M
Ox 33-1
Jax, FL



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