Joel,

When I did mine, I over-drilled the holes and then used the bent tip of a
nail to widen the area between the glass even more, then it was filled with
West Six10 epoxy.  When that dried, I redrilled holes.  This way you never
have to worry about water getting into the core.  Just be careful that you
are gently with the drill when doing the new holes and don't break the
epoxy.  Then put butyl tape to the base of the clutch and you are all set.

Pat

On Wed, Mar 13, 2013 at 1:04 PM, Joel Aronson <[email protected]>wrote:

> I'm planning to replace a set of clutches this weekend.  The old ones are
> mounted on teak blocks and bolted with 1/4 inch bolts and backing plates.
>  The holes were drilled right through the core with no epoxy.  There does
> not seem to be any water intrusion, as the bottom of the teak block was
> covered in a sealant.
>
> What is the best way/material to fill the old holes?  A tube of 4200?
>  Should I enlarge the holes before filling them?
>
> For the new clutches, is butyl rubber the way to go or would you
> over-drill and fill with epoxy?
> --
> Joel
> 301 541 8551
>
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