Joel,

When I replaced my clutches there was no core in the area, a nice
surprise.  I think the area under the companionway winches was deemed
high-load.  You want to permanently fill the holes, so epoxy, not sealant.
The tricky part will be getting a plug of epoxy to stay without cracking at
the edges over time, but you could taper the top (maybe wider than with a
countersink).

BTW, I just got a quote of $12k to replace the pedestal, some instruments
and straighten the stern rail...  I'm about to call Boat US and see what
they say.

Tim
Mojito
C&C 35-3
Branford, CT

On Wed, Mar 13, 2013 at 1:04 PM, Joel Aronson <[email protected]>wrote:

> I'm planning to replace a set of clutches this weekend.  The old ones are
> mounted on teak blocks and bolted with 1/4 inch bolts and backing plates.
>  The holes were drilled right through the core with no epoxy.  There does
> not seem to be any water intrusion, as the bottom of the teak block was
> covered in a sealant.
>
> What is the best way/material to fill the old holes?  A tube of 4200?
>  Should I enlarge the holes before filling them?
>
> For the new clutches, is butyl rubber the way to go or would you
> over-drill and fill with epoxy?
> --
> Joel
> 301 541 8551
>
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