It also says when the output voltage reaches 14.4 volts, it reduces the output 
current to maintain a float condition. There’s also a curve in the owner’s 
manual that relates difference in voltage between banks to output amperage. 
When the voltage difference is low, the amperage is high and it decreases as 
the voltage difference increases.
From: Josh Muckley via CnC-List 
Sent: Saturday, March 28, 2015 10:26 AM
To: C&C List ; Rich Knowles 
Subject: Re: Stus-List New Wiring Diagram Draft (Edd Schillay)

Rich,

Great explanation but don't the other combiners turn off once the starting 
battery is greater than or equals to the house?  As was pointed out to me the 
echo-charge is simply a voltage follower with a limit of 14.4v.  At least one 
relay style combiner I've seem has an adjustable high voltage shutoff.

Josh

On Mar 28, 2015 10:51 AM, "Knowles Rich via CnC-List" <cnc-list@cnc-list.com> 
wrote:

  I didn’t realize I’d start such a lengthy discussion. Sorry for the late 
reply. Work… 

  I like the EchoCharge unit for the following reasons:

  When you combine batteries for charging using an automatically actuated 
combiner, or by manual switching, all the batteries combined will receive the 
same voltage at their terminals. While each battery will absorb different 
amounts of amperage depending on their state of charge, a battery that is fully 
charged will start losing electrolyte if it is continuously provided excessive 
voltage when it is combined with a battery needing high voltage to efficiently 
recharge it.

  In a well designed system, the engine start battery should be reserved for 
just that and nothing else. Although it will need to deliver high amperage to 
the starter, it will do so for only a few seconds to start an engine in 
reasonable condition, and that energy can be quickly replenished, usually 
within a few minutes. An average size 27 or 24 fully charged battery in good 
condition should be capable of starting a 30 hp diesel many times before 
requiring recharging. Once recharged, the presence of excessive voltage as 
charging of house batteries continues will cause the start battery to lose 
electrolyte.  If this process is repeated often or long enough, the start 
battery will eventually lose enough fluid to be unable to start the engine. 
This situation is exacerbated by the use of smart alternator controllers and 
multi step AC chargers which cause higher charge voltages to be present than 
those produced by internally regulated alternators and simple single voltage 
chargers. 

  Directing all charge capacity direct to the house battery, and using the 
EchoCharge or a similar device to maintain a single purposed, isolated engine 
start battery, ensures that the start battery only receives enough charge 
voltage to recharge it to full capacity. Barring a failure, there will always 
be reliable power to start the engine. Switching should be provided to enable 
emergency use of the house battery to start the engine or the engine start 
battery to provide house power.

  I have also used EchoCharge units to provide charge power to windlass 
batteries installed in the bow near the windlass. That saves a stack of money 
for expensive heavy copper wires to feed the windlass from the main house 
battery. If you install an EchoCharge, make sure it is in a dry, ventilated, 
relatively cool location. It is not waterproof, the principal cause for failure 
I have seen.

  Multiple output AC chargers are OK to use but should be carefully chosen and 
installed. If batteries are in parallel, only one charge leg should be 
connected to that bank. If an automatic combiner is used, only one battery 
charging source is required. For systems I design, I use a single output smart 
charger to charge the house battery and rely on devices such as the EchoCharge 
to distribute charge current as needed to start and other auxiliary batteries, 
one device for each battery. That charger is connected to the same point in the 
system as the alternator, as are any wind generators and solar panels on board.

  As an aside, I’m intrigued by the discussion about installing ever larger 
battery banks. Is this based on real calculated daily need, inefficient 
charging systems or other factors? Average daily power consumption for our 
boats including refrigeration, modern nav gear, sailing instruments, lighting 
and entertainment should not exceed 150 A/hrs per 24 hour period and generally 
will be much lower. A well maintained 450 A/hr house battery bank should be 
plenty in my opinion. More than that is excessive weight that simply slows down 
the boat and extends time between longer charges.

  Controversy is welcomed! 

  Rich Knowles
  Nanaimo, BC
  INDIGO LF38
  For sale in Halifax, NS.






  Rich Knowles
  Nanaimo, BC
  INDIGO LF38
  For sale in Halifax, NS.







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