1. You don't have to change the injectors just because you need a new head 
gasket but it might be a good time if access is otherwise difficult and/or you 
were planning to do it soon anyway. 

2. You do not need to plane the head unless it is warped or visibly damaged 
from blow by, but it does need to be cleaned carefully and checked to see if it 
is warped. If it was me, I would at least  check all of the other stuff while 
it is out, guides, valve seats, and probably change the valve seals no matter 
what, but if you are on a budget then the essential thing is to make sure that 
the head and the block are clean and flat, and to use the correct sequence and 
torque during reassembly. Cleanliness is extremely important inside the engine. 
If you discover that any of the hoses are getting hard, change them. If you 
don't they will fail soon after reassembly in my experience. 

3. If you do decide to go ahead and do what you can your self, you should at 
least try to find a mechanic willing to do the tricky bits (inspection and 
assembly) and offer instruction on how to do the rest. In general, disassembly 
is less technically complicated than proper assembly, but it can be difficult 
and therefore $$ labour intensive. It is one place you might be able to save 
money safely. There is nothing particularly special about the cylinder head on 
a marine diesel vs any other sort of diesel, so your mechanic need not be 
someone who bills themselves as a marine mechanic. I have found that there are 
people who feel that they should get paid more than they would otherwise for 
the same work just because they are working on an expensive yacht instead of a 
tractor. 

4. Any opinion, including mine, is worth exactly what you paid for it. Good 
luck. 

Steve Thomas
C&C27 MKIII
Port Stanley, ON 
  ----- Original Message ----- 
  From: David via CnC-List 
  To: CNC CNC 
  Cc: David 
  Sent: Thursday, September 08, 2016 14:40
  Subject: Stus-List 3QM30 Head Gasket


  So...we are leaving harbor  to make our way down to Mystic for the 
Rendezvous.   As I usually do I turn around and check the exhaust for water and 
color.

  Today the color as darkish grey and it looked like oil was coming out as well.

  I do an immediate 180 and go back to the mooring.

  Mechanic is out within the hour and confirms my suspicions. Head gasket.  To 
do the job right (injectors, planing head etc) he estimates $2,500 to $3,000.  
I think the price is fair but I wonder if I could do it myself.   Anyone have 
any experiences around this?   I am a fair mechanic, but I don't want to be 
penny-wise of pound foolish and I have never done anything like this before.

  Thanks in advance...



  David F. Risch
  1981 40-2
  (401) 419-4650 (cell)



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