Looks good so far. Can't wait to see the final
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> On April 11, 2018 at 3:53 PM Joel Aronson via CnC-List
> <cnc-list@cnc-list.com> wrote:
>
> I started building the hard bimini with the FRP panels from Home Depot
> after speaking to the guys at Jamestown Distributors.
>
> Day 1
>
> assembled the bits - MAS epoxy, 2x6s sheet of plywood, foam core, glass
> cloth, and 2 4x8 sheets of FRP panel from Home Depot to use as skins.
>
> Took a 2x6 to the boat and clamped it to the existing frame and marked
> the curve. Realized that a 2x6 was not wide enough.
> Cut the 2x6, screwed 'extensions' on the end so they were 2x12, clamped
> it to the rail. Cut the rest of the curve. Verified that the 2 bows had the
> same curve and repeated the process.
>
> Then came the evil FRP. It has a bubble finish on one side that needed to
> be sanded. This stuff is hard as a rock and creates a fine white powder that
> goes everywhere. You MUST wear a mask! It also consumes sandpaper. I got
> frustrated with 80 grit, so tried 60. 80 was marginally better. Did the
> sanding on the garage floor. Spent more time on my knees than a cheap hooker.
>
> Set aside the FRP and screwed the sheet of plywood to the 2x6s to get the
> shape.
>
> Realized I was short of foam, so I cut about a 48 x 5 inch piece of 1/4
> inch PVC sheet. MAS sticks to PVC, unlike West.
>
>
>
> Day 2 - part 1. Trimmed the excess off to get the size to its proper size
> 48 by 76.
> Cut G10 into squares for the attachment points as recommended by
> Jamestown distributors.
> Cut holed in the foam core sheets for the G10 to fit in. Measured
> distance from the edges.
>
> Did the layup of bottom FRP panel, glass cloth and foam. Epoxied in the
> G10.
>
> Will add more epoxy, cloth and the top FRP panel tomorrow night.
>
> Right now it is fairly flexible. I'm hoping it stiffens as I go. The
> good news is that if my measurements are slightly off it won't matter.
>
> Photos of intial work:
>
> https://drive.google.com/drive/folders/1jQwPE06SOaWaLx-EAU-yQpnJv5BP0UwU?usp=sharing
>
> --
> Joel
> 301 541 8551
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_______________________________________________
Thanks everyone for supporting this list with your contributions. Each and
every one is greatly appreciated. If you want to support the list - use PayPal
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