Thanks!  This was way beyond any project I had tackled.

Joel

On Mon, Apr 16, 2018 at 8:52 AM, Danny Haughey via CnC-List <
cnc-list@cnc-list.com> wrote:

> looking really good Joel!
>
> On 4/16/2018 8:51 AM, Joel Aronson via CnC-List wrote:
>
> The hard bimini is almost done!  Did the test fit Saturday, marked the
> corners, but the curves, filled the edges.  Final sanding, and painting,
> hopefully this week.
>
> Photos are on the link:
> https://drive.google.com/drive/folders/1jQwPE06SOaWaLx-EAU-
> yQpnJv5BP0UwU?usp=sharing
>
> Joel
>
> On Wed, Apr 11, 2018 at 3:53 PM, Joel Aronson via CnC-List <
> cnc-list@cnc-list.com> wrote:
>
>> I started building the hard bimini with the FRP panels from Home Depot
>> after speaking to the guys at Jamestown Distributors.
>>
>> Day 1
>>
>> assembled the bits - MAS epoxy, 2x6s sheet of plywood, foam core, glass
>> cloth,  and 2 4x8 sheets of FRP panel from Home Depot to use as skins.
>>
>> Took a 2x6 to the boat and clamped it to the existing frame and marked
>> the curve. Realized that a 2x6 was not wide enough.
>> Cut the 2x6, screwed 'extensions' on the end so they were 2x12, clamped
>> it to the rail. Cut the rest of the curve. Verified that the 2 bows had the
>> same curve and repeated the process.
>>
>> Then came the evil FRP. It has a bubble finish on one side that needed to
>> be sanded. This stuff is hard as a rock and creates a fine white powder
>> that goes everywhere. You MUST wear a mask! It also consumes sandpaper. I
>> got frustrated with 80 grit, so tried 60. 80 was marginally better. Did the
>> sanding on the garage floor. Spent more time on my knees than a cheap
>> hooker.
>>
>> Set aside the FRP and screwed the sheet of plywood to the 2x6s to get the
>> shape.
>>
>> Realized I was short of foam, so I cut about a 48 x 5 inch piece of 1/4
>> inch PVC sheet.  MAS sticks to PVC, unlike West.
>>
>>
>>
>> Day 2 - part 1. Trimmed the excess off to get the size to its proper size
>> 48 by 76.
>> Cut G10 into squares for the attachment points as recommended by
>> Jamestown distributors.
>> Cut holed in the foam core sheets for the G10 to fit in. Measured
>> distance from the edges.
>>
>> Did the layup of bottom FRP panel, glass cloth and foam.  Epoxied in the
>> G10.
>>
>> Will add more epoxy, cloth and the top FRP panel tomorrow night.
>>
>> Right now it is fairly flexible.  I'm hoping it stiffens as I go.  The
>> good news is that if my measurements are slightly off it won't matter.
>>
>> Photos of intial work:
>> https://drive.google.com/drive/folders/1jQwPE06SOaWaLx-EAU-
>> yQpnJv5BP0UwU?usp=sharing
>>
>> --
>> Joel
>> 301 541 8551
>>
>> _______________________________________________
>>
>> Thanks everyone for supporting this list with your contributions.  Each
>> and every one is greatly appreciated.  If you want to support the list -
>> use PayPal to send contribution --   https://www.paypal.me/stumurray
>>
>>
>>
>
>
> --
> Joel
> 301 541 8551
>
>
> _______________________________________________
>
> Thanks everyone for supporting this list with your contributions.  Each and 
> every one is greatly appreciated.  If you want to support the list - use 
> PayPal to send contribution --   https://www.paypal.me/stumurray
>
>
>
> _______________________________________________
>
> Thanks everyone for supporting this list with your contributions.  Each
> and every one is greatly appreciated.  If you want to support the list -
> use PayPal to send contribution --   https://www.paypal.me/stumurray
>
>
>


-- 
Joel
301 541 8551
_______________________________________________

Thanks everyone for supporting this list with your contributions.  Each and 
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