Aaron G. Beebe
aaronbeebe.net  asks:

Subject: [Consdistlist] Consolidating Sand
"Hi List.
Longtime lurker, first time poster here.
I'm working on a project for a robotics research team that involves taking
casts from patterns in a bed of sand. We've been experimenting with methods
for preserving and stabilizing the surface layer of the sand so that it
doesn't adhere to the cast, but we haven't found one that does the job
without disrupting the sand. Does anyone have experience with a (preferably
water-based) surface treatment and/or method for consolidating a sandy
surface?"

What is the casting material that will be used?  Metal or some type of
two-part polymer resin?  If the latter, then I would suggest going with the
methods and materials used in industrial sand casting.  That utilizes
mold-making sand consolidated with clays and other additives.
https://en.wikipedia.org/wiki/Sand_casting

If you'll be using resin for the cast, you can experiment with
consolidating the sand with acrylic dispersions, such as the Acrysol
series, WS-24 or ASE-60.

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*Paul S. Storch*
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