Thanks Nicholas.  Sounds like our sunroofs are all in need of a refit or
some preventative maintenance.  I know I'm going to treat mine, once I have
it fixed, to some regular cleaning and greasing.

Eric
----- Original Message -----
From: "Nicholas Crego" <[EMAIL PROTECTED]>
To: "'Eric L. Stewart'" <[EMAIL PROTECTED]>;
<[EMAIL PROTECTED]>; <[EMAIL PROTECTED]>
Sent: Saturday, July 13, 2002 10:34 AM
Subject: RE: Re: sunroof get in a slight bind


> I'm about as familiar with the sunroof assembly as you can be, as I've
> had mine completely apart a few times, and have had 2 different
> mechanisms in mine. I'd agree with the assessment on the worn cable, but
> it could just be hat the end of the cable has a problem. At the tip of
> the cable, there is a rectangular plastic piece that rotates, and when
> you open the roof, and then close it, if the rubber guide tubes at on
> the lifting mechanism are worn, missing, or off to a side, then that
> rectangular piece will catch on the end of the lifting guide.
>
> Also, sometimes, it just needs a good cleaning, take the whole this
> apart, and clean it well. The old grease tends to dry out and cake on
> the whole thing, and make it very difficult to move. On top of that,
> you'd be amazed at the crap that the tray collects, and then distriutesd
> into the various mechanisms. What I did was buy a used tray and
> mechanism off of eBay (you can also go to a junkyard) for around $80,
> then I completely stripped it and rebuilt it, and swapped it into the
> car, since I couldn't afford to have a huge hole in the top of my car
> for the 2 days or so it took to rebuild it. Then, I rebuilt mine, and
> sold it. I ended up making 50 bucks or so in the end.
>
> ------------------
> Nicholas Crego
> Yellow 88 CRX Si
> Commercial Instrument, Single and Multiengine Rated Pilot, Certificated
> Flight Instructor.
>
>
> -----Original Message-----
> From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED]] On
> Behalf Of Eric L. Stewart
> Sent: Saturday, July 13, 2002 8:45 AM
> To: [EMAIL PROTECTED]; [EMAIL PROTECTED]
> Subject: CRX: Re: sunroof get in a slight bind
>
>
> Ronnie,
>
> Sounds like the problem that I've been having with mine.  After having
> mine dismantled several times, I've discovered that the problem is the
> cable.
>
> The cable is knurled as a screw, made to mate with a gear in the sunroof
> motor which is at the back edge of the sunroof.  As the gear turns, it
> pulls the two halves of the cable by it, thus closing/opening the
> sunroof.
>
> If the knurling/cable is rusted or worn, the gear will slip on that
> section of cable, causing a kind of staccato/stuttering sound as the
> cable tries to find purchase on the cable.  This might result in the
> sunroof binding if only one half of the cable is worn, making the roof
> close unevenly.  You can sometimes overcome this by carefully
> closing/opening the sunroof manually as it puts less torque on the
> cable.
>
> I have replaced the motor (which wasn't needed) and one of the rails
> (again not needed) on the advice of a lazy body shop guy who clearly
> doesn't like fiddling with sunroofs and was talking off the top of his
> head.  That's why I've pulled the thing apart myself.  The only solution
> is to buy the cable mechanism itself.  I'm not sure it it's a
> do-it-yourself job but I'm sure going to try.  I'm looking at an
> illustration of the sunroof mechanism that the Honda parts guy printed
> out for me.  If you (or anyone else) is interested, I can scan it and
> send it to you.  True to Honda's great engineering it looks like a
> single assembly that "snicks" right into the mechanism.
>
> Eric
> Ottawa, Canada http://www.attcanada.net/~mcstewart.msn/index_CRX.html
>
> ----- Original Message -----
> From: <[EMAIL PROTECTED]>
> To: <[EMAIL PROTECTED]>
> Sent: Saturday, July 13, 2002 2:43 AM
> Subject: CRX: sunroof get in a slight bind
>
>
> > anyone done any successful crx sunroof repair? i really want it to
> function
> > perfectly and would do anything to fix it. when its closing and its
> > about
> an
> > inch or so from being close it seems to get in a bind and wont
> close....any
> > ideas?
> >
> > thanks ronnie
> >
>

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