Thought this was of interest...

Robert K. Kuhn
CRX Owners Group President (http://www.crx.org/southcal)

1990 Honda CRXsi (http://drive.to/jiggy)
ICQ # 3714283 (nickname: godzilla)

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To: [EMAIL PROTECTED]
From: Citizen Kang <[EMAIL PROTECTED]>
Subject: RE: [hooligan racing] Un-balanced brakes?
Date: Mon, 23 Sep 2002 17:36:59 -0700
Reply-To: [EMAIL PROTECTED]

In a closed hydraulic system such as your car's braking system, any
restriction within the system would have to be pretty significant before
it created such an "unbalanced" situation.  The laws of fluid dynamics
(or "hydraulics") state that the pressure at any point in the system is
*identical* to the pressure at any other point in the system -- provided
that there are no leaks or special proportioning valves present.  This
is NOT the case if the entire system is NOT sealed.  For instance, if
you disconnected both brake hoses from the front calipers and pushed
down on the brake pedal, in a perfect world you would end up with an
equal amount of fluid discharged at each wheel.  Any restriction would
create a noticeable imbalance.  This would not be the case if the hoses
were reconnected and the bleeders tightened to contain the pressure.

Your friend might have installed rotors that were produced from
different batches or at different factories.  A slight difference in
metallurgy and/or design might create a situation where one side would
wear out faster than the other.  If it is simply a matter of more brake
dust on one side than the other, it might be a simple matter that the
air ducting to the side with less dust is superior in some way compared
to the other.

More than likely, however, it could be a flex hose of caliper that is
not allowing the pads to completely move away from the rotor surfaces
when you remove your foot from the brake pedal.  Fluid under pressure
will force partially collapsed flex hoses open enough to move the fluid
TO the calipers, but such a hose might not allow all of the fluid back
OUT.  Caliper pistons also rely on an o-ring with a square cross-section
to retract the piston.  When under pressure, the cross-section of this
seal becomes parallelogram-shaped.  When the pressure is relieved, the
seal's "memory" tries to make the seal square again.  Then there's the
equal likelihood that grit has gotten between the piston and the bore of
one of the calipers, increasing the friction between the two.  And don't
rule out a partially stuck proportioning valve either.  Any of these
cases will create a scenario where the pads are allowed to drag ever so
slightly (sometimes even more so) on the rotors, resulting in premature
wear.



PS:  And as for having your existing rotors checked for "warpage", you
should know that much of the work involved is taking the rotors off of
the car and putting them on the machine so that they can check them
accurately (unless they happen to have "on-car" lathes, in which case it
would be less).  Regardless, they won't do this sort of thing for free.
The local Midas even charges $20 Cdn to do brake checks now (which is
deducted from any brake work should you decide to have the work done
there).  "Free checks" are simply too time consuming nowadays when the
hourly shop rate is around $75 Cdn.

-----Original Message-----
From: Beatrice L. Reynolds [mailto:socal_crx_gurl@;hotmail.com]
Sent: September 23, 2002 12:57 PM
To: hooligan racing
Subject: [hooligan racing] Un-balanced brakes?


I've noticed that the amount of brake dust on my left front wheel always
seems to be thicker than the front right wheel.

I then remembered a message on a Honda mailing list a few years back
where
the poster had mentioned that he had made a similar discovery on his
Accord
and thought perhaps that one set of pads was just wearing out faster
than
the other side.  I also recall that he had the rotors checked for
thickness
and found that the one side was indeed thinner than the other (still
within
spec) and it was significant.  The pad thickness was also visibly
noticeable.

Basically he ended up having to replace the master cylinder because it
was
not "balanced".  IOW, pumping more fluid to one side as opposed to the
other.

I don't remember if the poster mentioned anything about the car pulling
to
one side or the other under braking.

This message was of great interest to me because it was around the time
where I was looking to replace my stock rotors with Power Slots and that
is
what the poster had.

For those of you who remember, I installed mine back in 2000 and I
haven't
had a problem with them.

So --- Having said all that, I decided to pull the front wheels this
morning
and inspect the pads and rotor.  The pads are within specs and the left
side
is a bit thinner than the right.  The left side is about 5.0mm and the
right
side is about 7.0mm.  The service limit is 3.0mm as per the service
manual
and I used a vernier caliper to make the measurements.

Both sets seem to have been worn evenly as far as I can tell.  I
measured at
the center as well as at both ends.

I did not check the rotor thickness as I do not have the proper
setup/caliper.  But I am going to take it down to the local Midas and
have
them do a thickness check for me.  Since they can not turn the rotors
for me
(and in theory it should not be needed as per Power Slot), they can at
least
check for any warpage.  There is also no deep scores in the rotors.

Is this something that I should be concerned with?  Or would this be
somewha
t normal?  I don't have any pulling to either side while braking.

The rear is stock and I checked both sides and both sides measure pretty
close to one another.

Beatrice L. Reynolds ([EMAIL PROTECTED])
Jackson Supercharged NOS injected 1990 Honda CRXsi

"Yes, you just got spanked by a girl..."
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