I've melted a quarter pound of aluminum in  an insulated wash tub with
On May 27, 2014 4:05 PM, "dave walton" <[email protected]> wrote:

> We have a local source of mixed aluminum shavings (several alloys - mostly
> 6061) coming from a CNC machine for ~$0.50/lb. They tend to still be a bit
> damp from the spray jets. You have to dry them, then add to an existing
> pool of molten aluminum. They will oxidize and turn to dust if you try
> heating them on their own.
> I can hook you up with our source, but I suspect you can find something
> closer.
>
>
> On Tue, May 27, 2014 at 1:32 PM, Philip P. Patnode <[email protected]>wrote:
>
>> Rob,
>>
>> A 10min search on The Google using the search term "aluminum casting"
>> resulted in many videos showing how to do it easily and cheaply.
>>
>> One tutorial showed it could be done using two steel cans, a hair dryer
>> set on "cold", and charcoal briquettes.
>>
>> No need to have a class - just look at the videos and try some
>> experiments in your backyard.
>>
>> BTW, how much aluminum do you have in you horde?  Any square or circular
>> tubing?  I might be interested in buying some of it from you.
>>
>> Philip
>>
>>
>> On Tue, May 27, 2014 at 1:17 PM, Robert Rybicki <[email protected]
>> > wrote:
>>
>>> Using oil sounds neato!  I for one would be very interested in learning
>>> how to do this.  Maybe we can have a class or something?  I have aluminum I
>>> have been hoarding away.
>>>
>>> Rob
>>>
>>> Sent from my iPhone
>>>
>>> On May 27, 2014, at 6:46 AM, dave walton <[email protected]> wrote:
>>>
>>> We use regular old propane at Maker's Alliance. Works fine.
>>> Any extra gets poured into muffin tins from Walmart for easy melting
>>> next time.
>>> We have used crucibles as a container for melting, but they break after
>>> a few uses and if you don't watch the heat, they melt too.
>>> Cast iron works okay - preferably old thick stuff. Not cheap Chinese
>>> imports.
>>> I've read about groups using waste oil and waste vegetable oil as a fuel
>>> source. They recommend using a siphon nozzle:
>>> http://www.amazon.com/Delavan-Siphon-Nozzle-30609-30609-9/dp/B00EO5IE3C
>>> If you go that route you will need an adapter - Delavan 17147 or 17136 ,
>>> some plumbing, and an air source.
>>>
>>>
>>>
>>> On Tue, May 27, 2014 at 9:03 AM, Devin Wolfe <
>>> [email protected]> wrote:
>>>
>>>> Not effectively. We would need a oxy-acetylene, MAP, or a Oxy-propane
>>>> torch set up. Then we would need sand for mold making, and we would have to
>>>> make some mold boxes. If your making small parts you can use MAP gas from
>>>> the hardware store, but if the parts get bigger, or you want to make a lot
>>>> of them, it is far more cost effective to buy big bottles of oxy-acetylene
>>>> or oxy-propane.
>>>>  On May 27, 2014 8:44 AM, "Philip P. Patnode" <[email protected]>
>>>> wrote:
>>>>
>>>>> Related, but off on a tangent here -
>>>>>
>>>>> Does SH have the equipment to make small aluminum castings, not larger
>>>>> than say 4in x 4in x 4in ?
>>>>>
>>>>>
>>>>>
>>>>>
>>>>> On Tue, May 27, 2014 at 8:11 AM, Devin Wolfe <
>>>>> [email protected]> wrote:
>>>>>
>>>>>> Emachineshop is a great resource, but you will find it is expensive.
>>>>>> Anything one or two piece will be pricey at any shop due to the time
>>>>>> involved in setting up the machines just to run one part. To lessen the
>>>>>> cost you can make the parts yourself or get a group buy going. If you 
>>>>>> need
>>>>>> help with either or drawing parts up in CAD let me know.
>>>>>>
>>>>>> Devin
>>>>>> Hey all,
>>>>>>
>>>>>> I'm looking into getting a lightsaber hilt machined out of aluminum
>>>>>> and I'm looking for information. I figured you guys might be able to be
>>>>>> able to point me in the right direction: I want to be able to send a
>>>>>> drawing or maybe a CAD drawing if necessary to a plant to have just a few
>>>>>> parts (not bulk because it's just for me) machined out of aluminum, but 
>>>>>> I'm
>>>>>> not sure what to look for or what prices to expect. If you guys have any
>>>>>> wisdom that might point me in the right direction, or a contact that does
>>>>>> things like that, I'd really appreciate it.
>>>>>>
>>>>>> Thanks!
>>>>>>
>>>>>> -Will
>>>>>>
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