Hi Eddy:

Couple of things...sorry I'm late with this.

1. Tri-Flow is indeed a teflon-based spray lubricant. has a distinct odor of amyl acetate as well..."banana oil" It is a very nice lubricant for "dry" type applications. It might be appropriate on the yoke slider for instance on the PTO. Not for gears or items requiring oil. Good for sliding-type applications. Not messy.

2. Regarding your replacement of the SM cap with two parallel caps (twice the value) Sounds like you have applied the resistors in parallel formula to caps...Actually it is exactly the opposite for Caps...two caps in parallel ADD the two values. (total plate area is increased). ie, if you put in two parallel caps each one of twice the value of the original, your total is now 4x the original. To get the original value as a total, you need two parallel caps of 1/2 the original value.

Surprised no one else picked this up.

Maybe you just wrote it wrong but worth a check...don't want to add a problem to the PTO that adds to the first problem!! :)

Curt
KU8L





On 7/29/2011 7:58 AM, Eddy Swynar wrote:
Hi Steve,

I've been reading the posts re. your "progress"(!) in this maTTER with great interest, because your experience basically mirrors that of my own here in the matter of the PTO travails that I continue to have with my T-4X transmitter...

To summarize, here's what I did with mine in hopes of finding a final "cure":

---I allowed the rig to warm-up for a minimum one hour before using it on the air. Result: the jumpiness was less prevalent after this time period---but it was still there.

---I installed the "insurance" grounding strap on the yoke recommended by Drake & others here on the Reflector. Result: no change.

---I pulled the plug on the external fan that I'd mounted over the PA enclosure, with hopes that thermal instability of some kind might be the cause of my PTO "jumpiness". My theory (hope...?!) was that the PTO wasn't getting proper;y "heat soaked" in my cool basement environment, and that by allowing everything to properly warm-up, the problem would be gone. I even wrapped the T-4X with paper for better heat retention. Result: no change.

---I "gasketed" the entire bottom periphery of the PTO enclosure with aluminum foil & tape to better ensure the integrity of the "sealing" of same. Result: no change.

---After dis-assembly of the PTO board from its moorings, I detected COLD SOLDER JOINTS on the main (large) silver mica capacitor. I replaced this cap with TWO brand new S.M.'s in parallel (each being twice the value of the original, of course). Result: no change, although the rate of occurance was less.

My latest finding was this: in one extensive operation on the air recently, the frequency stability became REALLY bad---and STAYED that way, continually (a GOOD thing, really, as few things are as vexing in trouble-shooting as "...intermittants"). Not having the cover off of the rig, I "probed & poked' the yoke of the PTP drive with a long wooden chopstick & found that I could affect the instability by judicious application of pressure of the stick!

This does NOT seem right to me, and leads me to suspect---in my case, anyway---that another complete tear-down of the PTO "works" is in my future, to be followed by a THOROUGH cleansing of everything in sight that moves with a wash of isopropyl rubbing alcohol & Q-tips...no guarantees that this'll work, either, of course---but hope springs eternal.

Your sad experience with replacing the transistors affirms in my mind that I should NOT take that same route with my PTO here, and that the issue is---as is the case with so many things in radio & life!---probably the result of something extremely trivial (on first glance) that would most likely be very easy to fix, and consequently, is readily overlooked...

...But as I say, hope springs eternal! Hi Hi

~73~ de Eddy VE3CUI - VE3XZ


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