Mark, 3 questions in the same post - let me try them one at a time (they are not related).
The screws into the heatsink: Two possibilities exist, 1) the holes are not drilled deep enough. To check, remove a screw and check the depth of the bottom of the hole with a 1/16 inch or smaller diameter tool (a component lead will do. The hole should be deeper than the length of the screw threads. 2) The hole is deep enough, but is not tapped all the way to the bottom. If that is the case, then the hole can be tapped deeper with a 4-40 bottom tap (note that is different than a normal tap - a normal tap will not do the job). Thirdly, Elecraft can replace the heatsink if you explain and ask at [email protected]. No speaker: Is it possible that you have the speaker wire to the KPA100 plugged in wrong? The header is P5 on the RF Board - there is a P5 on the top of the Control Board, but it has no audio on it. Also, reversing the wires of the speaker cable in the housing (or at the soldered connections) will short out the audio. The ungrounded wire is on pin 1 of P5. You can remove the K2 bottom cover and check continuity between the rear rightmost solder pad of the speaker jack and the pin 1 pad of P5. Also check continuity between the center rear pad of the headphone jack and the rightmost pad - with the headphone plug removed, there will be continuity there if the switch in the headphone jack is operating. Low audio in the K2: The K2 does not have a lot of excess audio gain, but one should not have to run the AF gain all the way up to hear - the 10 o'clock position should be more than enough for normal levels. If you have to run the audio above the 12 o'clock position, you may have a different problem in the receiver. How does the S-meter respond with a 50 uV signal from a signal generator like the XG1 or XG2? It should be about S-9. 73, Don W3FPR On 1/21/2011 9:42 PM, ve7ymm wrote: > My new kpa100 looks like its working okay except for the top cover plate > screw holes not being deep enough. I guess I will just use some lock > washers under the 3/16" screws. No QSOs yet but all seems to check out > according to the specs. However, the headphone jack switch that allows the > speaker to work quit after about 3 months of use, just like the one on my K1 > did. The speaker doesn't work, nor does the external speaker jack, just the > headphone jack. I put in a new one while I had the K2 apart for testing the > kpa100, and now it still doesn't work. Any suggestions on troubleshooting > this? I might add that the headphone volume seems low to me. I normally > have the af and rf gain on all the way. Should I just give up, and use > amplified speakers with the headphone jack? > Mark Mellish, VE7YMM ______________________________________________________________ Elecraft mailing list Home: http://mailman.qth.net/mailman/listinfo/elecraft Help: http://mailman.qth.net/mmfaq.htm Post: mailto:[email protected] This list hosted by: http://www.qsl.net Please help support this email list: http://www.qsl.net/donate.html

