I am not an electronics expert, but I work closely with someone who spent 40 
years installing custom electronic equipment in commercial and military 
aircraft.  

Approaching PowerPoles from the perspective of a novice, it has been my 
experience that PowerPoles take some learning to properly assemble.  There are 
times when I thought I had it but I actually did not.  However, once I finally 
learned how to do it, everything works just fine with no heating and no 
significant voltage drop.  The connector has to snap in place into the housing, 
if it does not something is wrong.  Usually either the contact is upside down 
or the crimp or soldered connector became deformed.

The main advantage of a PowerPole is that it can be reconnected for all 
practical purposes an unlimited number of times without degrading the contact. 
Further, the contacts are well protected greatly reducing the chance of an 
unintended short. These features plus the fact that PowerPole connections are 
standardized and modular make them popular in EmComm and other field work, 
where equipment must be frequently assembled and disassembled in the field.  
Life in the field is a great deal safer and simpler if everyone is using 
PowerPoles.  If you need to move your rig into someone else's vehicle, all you 
have to do is plug your equipment with PowerPole connectors into their 
PowerPole system.

I have been taught that properly applied crimp connections are better and more 
reliable than solder connections.  My electronics expert agrees with this 
position.

My expert friend objects to PowerPole connectors because they have no positive 
lock and could easily become disconnected.  That would certainly be a huge 
issue in aircraft electronics.

I don't have such critical uses so I don't worry about an inadvertent 
disconnect.  

For anything serious, the PowerPole connection can be secured either with zip 
ties or some plastic locking inserts they supply.

-----Original Message-----
From: [email protected] 
[mailto:[email protected]] On Behalf Of george fritkin
Sent: Friday, March 25, 2011 9:39 AM
To: [email protected]
Subject: Re: [Elecraft] Anderson Powerpole connector

I solder crimp connections especially RF.  My only question is what harm can it 
do?  In production is saves lots of time, but how many crimp connections does a 
typical ham do in a year?  At 82 feet up on a tower I rather be safe than 
"climb"
George, W6GF



--- On Fri, 3/25/11, Jeff Herr <[email protected]> wrote:

From: Jeff Herr <[email protected]>
Subject: Re: [Elecraft] Anderson Powerpole connector
To: [email protected]
Date: Friday, March 25, 2011, 8:10 AM

If those connectors were no good I would have to ask why every electric fork
lift on the planet uses that connector design?

How long would a connector last at your voltage drops while operating at 48
volts @ 200 amps?  Can you imagine the heat dissipation?

Crimp the connector as specified!

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