Years ago the standard "headphone" was a magnetic transducer using a strong 
metal disk diaphragm. There was almost no way one was going to damage them by 
over-driving them.

Most professional radiomen (CW operators) wore the 'phones on their head in 
front of their ears, not over the ears themselves. That way the radioman could 
carry on a conversation while copying messages, either in their head or on a 
"mill" (typewriter) and his/her ears were never at risk. In a very marginal, 
weak-signal situation the radioman might move one headphone back onto his ear 
briefly.   

Also, all the concern over a 'sine wave' tone is a modern affectation that 
still gets a chuckle out of me and many other OTs. Professional CW operators 
and Hams alike seldom cared if the tone they heard was a sine wave, a square 
wave or even some odd-ball sawtooth or triangular waveform. For many, many 
years my personal favorite sidetone monitor was an RF-activated sawtooth wave 
generator. I operated some gear in professional/military installations which 
the "sidetone" heard while sending was no tone at all, just a confused bunch of 
bloops, squeals and blasts of hum from a monitor receiver. No one thought 
anything of it. 

The bottom line is expectations change. Back then we thought nothing of taking 
five or ten minutes to tune up on a different band. Many Hams built their 
stations to operate on only one band.

And some of us are still out there, Hi! 

Ron AC7AC


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