I install a good number of SMDs.  I use much the same process as Ron D'Eau 
Claire mentions in his post and have never damaged a board.  The dental 
instruments have been a part of my three tool boxes for two dozen years and are 
very handy.  I've never had a problem removing an SMD by cutting it in half 
with very small, sharp flush cutters.

One thing that I experimented with for SMD mounting in tight situations is the 
use of a small model airplane fuel pump.  Available at most hobby shops, the 
fuel pump is a small, inexpensive electric motor with neoprene fuel lines 
attached to the input and output. They are used to pump model airplane engine 
fuel from the storage tank into the model's fuel tank at the flying field.  For 
SMD installation I only use the "inlet" line and free air, not fuel ;o)  

I cut the end of a 36" long neoprene fuel inlet line as square as I can.  I 
power the fuel pump with a small 12V power supply I have on my bench.  Once the 
pump is on, I use the vacuum of the inlet tube to suck onto the top of the SMD 
component (different size tubes can be adapted to accommodate larger or smaller 
SMD devices.)  The suction holds the SMD device quite firmly while I work the 
end of the tube to maneuver the SMD into place.  And, it continues to hold 
while I solder one end to the board.  After that, my fuel pump "third hand" is 
set aside until the next time its needed.

While this may sound a bit extreme, the idea came to me one day after 
"launching" half a dozen SMD devices across the room with tweezers.  I had 
"launched" a few distinct "expletives" as well.

You know what they say:  "Frustration is the mother of invention"..... Or, 
something like that.  ;o)

Terry, W0FM



-----Original Message-----
From: Ron D'Eau Claire [mailto:[email protected]] 
Sent: Thursday, April 19, 2012 4:23 PM
To: 'Elecraft Discussion List'
Subject: Re: [Elecraft] SMT and the K3 - Nerves

Keep in mind that all of the step-by-step procedures in the Elecraft documents 
were actually done by the writer, tested by others, and then refined and 
improved by customer feedback. That's in accordance with Wayne's basic 
requirements for Elecraft manuals. So if you take the time to follow them 
closely, you are getting the benefit of the experience of a great many others 
who have been there before you.

I have removed hundreds of two-terminal SMDs both by cutting them in half or by 
unsoldering one end at a time and lifting the part with never any damage to the 
pcb. 


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