{Directed at no one in particular. Don't take it personally, anyone}

I think someone already mentioned doubling the stripped wire back over the insulation, then putting that in the APP terminal. I'm pretty sure that's what Anderson recommends. But then you have to PROPERLY crimp it, not solder it. Do that and you won't need strain relief in ordinary service.

So treat yourself. West Mountain has an EXCELLENT crimper good for all three APP terminals, and as quality crimpers go, it's dirt cheap...$40...the price of two large pizzas. Anderson has one too, but you need a credit check to buy it. I've done hundreds of crimps with the West Mtn crimper for ham, auto and R/C use. Soldering APPs is ridiculous and produces an inferior connection that NEEDS strain relief. You select a stranded wire, then wick solder up it to make it a solid wire. That's nuts.

I've heard from lots of R/C people that crimping makes an inferior connection and the connection should be soldered as well. Tell that to Mercedes or any quality auto or motorcycle manufacturer. Except for PC boards, just try to find a soldered joint in an automobile of any quality. You won't. Everything is crimped. I don't know for sure, but I'd bet all aircraft connectors are crimped. I bet the SR-71 connectors are all crimped. Probably the Shuttle too. Shouldn't that be good enough for a 12 volt ham rig?

Crimping isn't inferior. Crimping with crap tools is inferior.

Well, that feels better.

Eric
KE6US
K1, KX1, K2




On 5/2/2013 4:44 PM, david Moes wrote:
For the fine wires, before crimping I slide a short length about half to 3/4 inch length of shrink tubing with a diameter just big enough to fit over the crimped end on each lead then I slide another piece of shrink tubing over both wires about 2 inches long and slide it out of the way for now. once the crimp and soldering is done I slide the short tubing so that it is just covering the crimp then shrink it then I slide the terminals into the connector body and join the two together and line them up. Then I slide the longer shrink that covers both wires as close to the APPs as I can and shrink it. It makes a tidy strain relief As a side note I never use the pins to hold the connector pairs together I find that they can still come apart Crazy glue does a much better and more permanent job.

73  Dave  VE3DVY

  .  On 4/24/2013 17:20, ab2tc wrote:
Hi all,

I have recently converted more or less completely to Anderson Power Poles
for all my power supply needs. I use an 8-way "hub" from Powerwerx as my
"distribution center". No fuses as the switching power supplies are current
limited and probably failsafe in the event of most electrical component
failures. For the big stuff, radios with #12 power wires I am not worried about the lack of strain relief on the connectors. But for the flimsy power cables supplied with accessories like my KAT500, LP-100A, Lantronix serial servers I am. Has anybody found a good solution for this? Should I just fill
the back of the connectors with epoxy or is there a better way?

Knut - AB2TC



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