Sound like you are having a bad case of  "Common Mode Current"
Are you using a Balun???!!!! 

((((73)))) Milverton. 





>________________________________
> From: Sid Leben <[email protected]>
>To: Elecraft <[email protected]> 
>Sent: Monday, September 23, 2013 8:35 AM
>Subject: [Elecraft] KAT500 Tune Pblms
> 
>
>Using my K3 and other Radios thru my KAT500 at powers under 100 watts, I have 
>the following problem:
>
>While transmitting at swr's under 1.5, the Tuner will go haywire & try to 
>retune & go into the tune mode..
>Lots of relay clattering….. I have to stop transmitting & go into normal tune 
>mode & re-memorize the frequency.
>Antennas are End Fed Zepps.
>Thanks
>Sid  KC2EE
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