Mike,

That warning dates back to the early days of the K2. Originally no fiber washers were provided, and several builders tightened the screws excessively and deformed the speaker frame. That warning has been present in manuals calling for mounting the speaker ever since. The screws should be tightened securely, but not "beefed down" such as to squeeze the fiber washers enough to deform them - and that will deform the speaker frame.

Like Wayne, I have not heard of this problem with the K3 or the K3S and have not heard of similar problems with the K2 after the fiber washers were introduced. There is an occasional bad speaker encountered, so I would tend to believe this is a "one-off" case of a bad speaker.

There *are* two different thicknesses of fiber washers used in Elecraft kits. The thinner ones are used on the K2 PA mounting hardware, and the thicker ones are used for mounting the speakers. Perhaps Steve was sent the thinner fiber washers with his kit (that is only a guess on my part).

73,
Don W3FPR

On 12/5/2015 4:35 PM, [email protected] wrote:
I have an older K3 and a spare speaker (part #E850300).  Its hard to imagine flange being 
bent with little 4-40 screws, BUT, in my assembly manual p52, last step above Figure 
74,it states in BOLD lettering, "Do not tighten the screws enough to bend the 
speaker flanges!"
IF this were not an issue sometime in the past,  one wonders why such a warning 
would be stated in bold letters?     Otherwise I find the little speaker to be 
as Wayne describes in his reply.   Steve could you really be the first out of 
so many thousands to actually bend the flanges?
73,MikeAC5P


     On Saturday, December 5, 2015 2:11 PM, Wayne Burdick <[email protected]> 
wrote:
  Hi Steve,

Sorry to hear about this. I've never heard this complaint before (and there are 
tens of thousands of these speakers in use, in both the K3 and K3S). The frame 
should not bend if the correct fibre washers are used and the hardware is not 
over-tightened. I'll check with our manufacturing lead to see if the wrong ones 
were shipped.

I'll also check with our tech writer. Perhaps the instructions could be 
clarified.

The internal speaker is certainly of high quality, so I hope you can get one 
installed (I'm sure customer support will send another, given your issues). It 
has excellent sensitivity (95 dB SPL, due in part to the very large shielded 
magnet) and a wide frequency response range. Given the large top cover mounting 
surface, the internal speaker is quite loud, with a low natural resonance point.

73,
Wayne
N6KR



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