You make a lot of assumptions there:

1) It is not a 50 foot run carrying 120...  It's a 50 foot 4 wire run
carrying 240 volts to the sub-panel from the service plus the neutral
and the green wire. Then a 6-gang box containing 8 x 120 and 4 x 220
receptacles wired independently.
2) IF some day I NEED 60 Amps, I will be able to get it because I BUILT
for it...  No climbing back into the attic.  No buying all new wire.  No
pulling new wire.
3) I don't pay retail.
4) There are other considerations other than cost and electrical....
there's RF radiation from and to the wire, etc.  Which is why the wire
is BOTH hand-twisted into pairs AND run in bonded flex-steel conduit.

IF I built for 20 amps now, and then later needed 20+ amps, I would have
to REBUILD...  my time is worth more than the cost differential.  I want
to TALK on the radio and build OTHER stuff... NOT do repeated upgrades
of my power infrastructure.

Bottom Line:  My stuff works and doesn't break.  I don't have to use my
time to do stuff twice.  And because I want to...  :-)

______________________
Clay Autery, KY5G
MONTAC Enterprises
(318) 518-1389

On 8/11/2016 2:03 PM, Lewis Phelps wrote:
> At retail rates (e.g. price per foot from lower.com) #6 wire is 89 cents per 
> foot, and #12 wire is 8.2 cents per foot;  assuming Clay’s 50 foot run and 3 
> wires for a 110 VAC circuit with ground, per NEC, the added cost for wire 
> would be $121.20.  
>
> Is it “good engineering practice?”  It seems to be to be OK from an 
> electrical standpoint, albeit unnecessary, and unnecessary from a cost 
> standpoint, albeit not harmful. 
>
>  I can certainly understand “over-specifying” wire size in a 12 volt circuit, 
> and using larger wire size than is required simply from considering ampacity, 
>  because the voltage drop is a much larger change proportionally, but I 
> really don’t see the benefit from the expense and added installation 
> difficulty of using larger-than-required wire for a 120VAC supply circuit.
>
> according to the online calculator at 
> http://www.southwire.com/support/voltage-drop-calculator.htm, which takes 
> into account both resistance and reactance of the wire:
>
> — for a 50 foot run of cable of #6 wire, at 20 amps and 120 volts AC single 
> phase,  the total voltage drop will be 0.884 volt, or 0.74%, for a net 
> voltage at the end of the circuit of 119.1 volts (rounding)
> — for the same run with #12 wire, the total voltage drop will be 3.472 volts, 
> or 2.90 percent, for a net voltage at the end of the circuit of 116.5 volts 
> (rounding). 
>
> The 3.47 volt drop would be intolerable in a 12 volt circuit providing power 
> directly to amateur radio equipment, but seems to me irrelevant if feeding a 
> competently-designed power supply that reduces the 120 volts AC  supply to 
> some lower voltage of DC supply. Any ham radio power supply that is specified 
> to operate on 120 VAC should be able to operate without difficulty from a 
> 116.5 volts supply.
>
> So, why go to the extra expense of #6 wire? While it seems to me to be to be 
> harmless to “over-spec” the wire size, it also seems expensive and not 
> necessary either per requirements of Section of 310-15 of the NEC or from a 
> “good operating practices” perspective. 
>
> Lew N6LEW
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