Amazingly, it is probably not the KPA500. 

We have been seeing quite a few inquiries about this. Analysis almost always 
shows an issue in the antenna system caused by high power.

There are a few things at play. When measuring SWR (or better, antenna S 
parameters) at low power, you will get the results of the low power 
measurements. These are usually quite good for determine antenna 
characteristics and generally tell you almost everything going on with the 
antenna. They do not tell you how the antenna handles high power. 

Antenna system components, including the feed line , connectors, wire and so 
forth, are designed to handle some level of power before they will fail in some 
way.
As an example, spacing of the windings in loading coils matters. Too small, and 
the coil will arc at high power. The same is true with connectors, center 
insulators and the like. Many antennas have matching boxes at their feed point 
to properly match the feed line to the antenna. These have a rating, and many 
are amazingly low. 
One popular (and very good) commercial dipole antenna is rated for 1000 watts 
ICAS. The specifications later state that the antenna should not exceed 500 
watts on CW. This is especially important when running digital modes such as 
FT8 which keep power applied to the antenna for long periods of time. As power 
is applied, the components will heat and will eventually fail. When they fail, 
probably not catastrophically, they will change the matching characteristics, 
and the amplifier will see a very high reflected power that will cause it to 
protect itself. When the user inspects the components (with power off), they 
will probably not see a problem - unless the component failed catastrophically, 
it will have cooled by then. The problem will repeat itself, of course. No 
measurement taken with an antenna analyzer or VNA will show the problem, 
because they work at very low power levels.

When you select an antenna, the ratings must be taken into consideration. 
Manufacturers like to hide the power ratings (especially those with built-in 
matching systems) in order to get more sales. If you want to run high power, 
don’t use a miniature beam - they need lots of matching and are almost always 
designed to run at low power. The same is true for compromise wire antennas and 
those that require matching networks at their feed point. Also watch for 
compromise connectors and adapters. Right-angle UHF adapters are notorious for 
arcing. You can’t see it because it is inside the connector, but that arcing is 
probably the cause of a PA Dissipation fault in the amplifier. Make sure 
connections are tight - hand tight is not good enough. Use the best connectors 
you can get. The industry standard is Amphenol - they have very high quality 
standards.

In short, make sure the antenna system you are using is designed to handle high 
power for doing periods of time. If not, it will fail, and when you inspect it 
you will wonder why.

73,
Jack, W6FB


> On Dec 30, 2022, at 12:46 PM, marv marvrossphoto.com <m...@marvrossphoto.com> 
> wrote:
> 
> I have pretty much the same symptoms reported by the KPA1500 users here.  The 
> higher the frequency the more likely to see a fault.  10M is the worst one.  
> The amp shows a 2:1 SWR and that is running it into a tuned KAT500, which 
> shows 1.2:1 and a Daiwa bridge showing 1.1:1 into the antenna.  It's the same 
> on a dummy load.
> 
> I don't understand Bob McGraw's logic as if it does require power, my Daiwa 
> is gonna see it.  If I measure the feedline, lightning protection and antenna 
> with a network analyzer I will be doing it with mili Watts.
> 
> Cheers,
> 
> Marv
> W0PSY
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