Hi Jamie,
My station controller is a homebrewed unit that switches up to 25 different 
control and signal lines (mic, key, speakers, data, Line In/Out, amp relay, 
packet, etc.) for three radios  and three amplifiers, in any combination. The 
controller also operates a separate RF relay unit that transfers all the 
RF-carrying coax lines (rated 3 kW). It was a year-long project to design and 
build. (Actually, I have three of them, and they can be networked together, 
allowing control of 9 rigs and 9 amplifiers.) An LCD display shows what 
radios/amplifiers are currently selected. At some point, I'll write an article 
on it for a ham magazine. The unit (controller and RF relay box) all use 
printed circuit boards, so other than the microphone jacks (two mics can be 
selected), there is no point-to-point wiring. I've been testing it out with 
various radios, ironing out a few bugs, but have found no real problems other 
than the aforementioned problem with feedback in the K3.
73,
Jim W8ZR
________________________________________
From: James C. Hall, MD [EMAIL PROTECTED]
Sent: Saturday, November 01, 2008 11:13 AM
To: 4CX250B; [email protected]
Cc: 'W. Douglas McDowell'
Subject: RE: [Elecraft] K3 RF Feedback Problem

Hi Jim:

I’m wondering what external station controller you are using. I’m using a NCS 
Multi-Switcher and I ran into very similar issues. I certainly felt (as did 
Doug at NCS) that it was a ground loop problem. I used transformer isolated 
mike cables and found that it was NOT a ground problem. I can give you my long 
details, but the bottom line is that the mike gain in the Multi-Switcher 
(internal) needed to be driven a bit higher than normal, and the mike gain on 
the K3 need to be quite low (5 or 6) to avoid the ‘growl’ effect. I’m 
forwarding this to Doug at NCS as he is quite interested in what’s going on 
that might be causing this.

73, Jamie
WB4YDL

________________________________
From: [EMAIL PROTECTED] [mailto:[EMAIL PROTECTED] On Behalf Of Dr. James C. 
Garland
Sent: Saturday, November 01, 2008 8:57 AM
To: [email protected]
Subject: [Elecraft] K3 RF Feedback Problem

Gang,

I’m pulling my hair out over an RF feedback problem with my K3/100, and wonder 
if anybody has any ideas? I use an external station controller that switches 
key, microphone, CAT, line in/out, etc. between different rigs.  The microphone 
audio connects to the K3’s rear panel microphone jack and when the K3’s power 
exceeds about 15W (in SSB), the audio becomes greatly istorted. It does this 
when all the other cables to the K3 (except the microphone and power cord) are 
unplugged. It also does it when the audio is fed to the K3 via the rear Line In 
jack. Everything in my station is well-grounded. Here are some things I’ve 
noticed:

1.  The feedback still occurs when a military-type completely shielded 100W 
dummy load is screwed directly to the K3’s antenna port. This suggests the RF 
from the K3 is getting into the audio line from some other source than 
radiation from the coax cables in the station, most likely the 12V power cord. 
To support this conjecture, I also notice that the feedback threshold (15W) is 
not changed when the K3 drives a linear amplifier.

2.  I normally use a 30A Kepco 12V power supply to run the K3 and my other 
station accessories. The RF feedback problem is improved but not entirely 
eliminated if I use a separate 12V supply for the K3. A common mode choke on 
the 12V line doesn’t appear to make any difference.

3. I can see some modulation-induced fluctuationss on the 12V line with an 
oscilloscope that increase with the K3’s power setting. I haven’t looked at 
these fluctuations closely enough yet to know whether it’s RF noise or just 
audio—frequency  fluctuations caused by the K3’s modulating current draw from 
the power supply.

To summarize, my conclusions so far are that (1) the 12V power cord is a source 
of RF leakage from the K3,  even though the K3 has a filter at its 12V power 
connector to minimize this leakage; and (2) The audio/DSP circuitry in the K3 
is very sensitive to RF – much more so than other transceivers in my station.  
(I’ve not had this problem with other rigs.)

Because of this RF sensitivity, one evidently has to be very careful  when 
hooking accessories to the K3. The front panel microphone jack is (to me) wired 
in a curious way, with the Mic ground and PTT ground (shield) connections 
floating above the K3’s chassis with a 100uH rf choke. Similarly, both the 
“hot” and “shield” side of the rear panel mic input jack has series 100uH rf 
chokes, which isolate the input from chassis ground.

The problem with this arrangement is that most accessories that would connect 
to the rear panel audio input jacks have single-ended outputs, with a shielded 
cable that is directly tied to chassis ground at the accessory end of the 
cable. Thus, unless one is very careful, it is easy to have a situtation where 
the signal grounds in the audio circuitry of the K3 can fluctuate with respect 
to the K3’s chassis ground, and this may be the source of the RF feedback 
sensitivity.

Unfortunately, I can’t figure out the detailed mechanism for the feedback 
closely enough to figure out a solution. Foir example, I don’t know whether 
it’s better to leave the minus side of my 12V power supply floating, or to tie 
it to the chassis gound..  And even if I left it floating, it would be tied to 
the chassis anyway by the other accessories hooked to it, and this might cause 
more problems than grounding it at the power supply terminal. Somehow, it seems 
like a wiring change in the ground configuration of the K3’s audio circutis to 
improve RF isolation may be needed to lick the problem completely.

73,

Jim Garland W8ZR


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