Paul,

Although the inductors may be at fault (and IMHO should be jumpered out), there are other considerations that enter into the picture. The most predominate is the power supply. If external boxes have independent powering, that can often cause problems because the power supply common is not at the same potential for all the supplies. In addition, most Astron power supplies (and others too), connect the negative output terminal back the the AC safety ground which can cause ground currents to flow and give rise to many 'strange happenings'. A good check for power supply grounding problems is to temporarily run the K3 from a 12 volt battery (an automotive type will do for the K3/100).

73,
Don W3FPR

Paul Christensen wrote:
Jim,
This may, or may not be the root cause of your RFI problem, but it is important to note that the K3 elevates the ground potential on both the front and rear panel MIC connectors. This is not a trivial issue. L7 is a 100 uH choke that isolates the ring of the rear panel TRS connector (J20) from chassis ground. In the same manner, L4 (another 100 uH) RFC) isolates ground pins 7 & 8 on the front panel MIC jack from chassis ground. The net effect of these chokes results in an "ungrounding" of the MIC inputs.. The addition of the chokes is something completely opposite of what is required in this part of the circuit. When conducting other K3 audio mods, I went in and removed both L4 and L7, and jumpered the solder pads with 24 AWG buss wire.
In my case, RFI problems 100% solved.
Paul, W9AC

    ----- Original Message -----
    *From:* Dr. James C. Garland <mailto:[EMAIL PROTECTED]>
    *To:* [email protected] <mailto:[email protected]>
    *Sent:* Saturday, November 01, 2008 9:57 AM
    *Subject:* [Elecraft] K3 RF Feedback Problem

    Gang,

    I’m pulling my hair out over an RF feedback problem with my
    K3/100, and wonder if anybody has any ideas? I use an external
    station controller that switches key, microphone, CAT, line
    in/out, etc. between different rigs. The microphone audio connects
    to the K3’s rear panel microphone jack and when the K3’s power
    exceeds about 15W (in SSB), the audio becomes greatly istorted. It
    does this when all the other cables to the K3 (except the
    microphone and power cord) are unplugged. It also does it when the
    audio is fed to the K3 via the rear Line In jack. Everything in my
    station is well-grounded. Here are some things I’ve noticed:

    1. The feedback still occurs when a military-type completely
    shielded 100W dummy load is screwed directly to the K3’s antenna
    port. This suggests the RF from the K3 is getting into the audio
    line from some other source than radiation from the coax cables in
    the station, most likely the 12V power cord. To support this
    conjecture, I also notice that the feedback threshold (15W) is not
    changed when the K3 drives a linear amplifier.

    2. I normally use a 30A Kepco 12V power supply to run the K3 and
    my other station accessories. The RF feedback problem is improved
    but not entirely eliminated if I use a separate 12V supply for the
    K3. A common mode choke on the 12V line doesn’t appear to make any
    difference.

    3. I can see some modulation-induced fluctuationss on the 12V line
    with an oscilloscope that increase with the K3’s power setting. I
    haven’t looked at these fluctuations closely enough yet to know
    whether it’s RF noise or just audio—frequency fluctuations caused
    by the K3’s modulating current draw from the power supply.

    To summarize, my conclusions so far are that (1) the 12V power
    cord is a source of RF leakage from the K3, even though the K3 has
    a filter at its 12V power connector to minimize this leakage; and
    (2) The audio/DSP circuitry in the K3 is very sensitive to RF –
    much more so than other transceivers in my station. (I’ve not had
    this problem with other rigs.)

    Because of this RF sensitivity, one evidently has to be very
    careful when hooking accessories to the K3. The front panel
    microphone jack is (to me) wired in a curious way, with the Mic
    ground and PTT ground (shield) connections floating above the K3’s
    chassis with a 100uH rf choke. Similarly, both the “hot” and
    “shield” side of the rear panel mic input jack has series 100uH rf
    chokes, which isolate the input from chassis ground.

    The problem with this arrangement is that most accessories that
    would connect to the rear panel audio input jacks have
    single-ended outputs, with a shielded cable that is directly tied
    to chassis ground at the accessory end of the cable. Thus, unless
    one is very careful, it is easy to have a situtation where the
    signal grounds in the audio circuitry of the K3 can fluctuate with
    respect to the K3’s chassis ground, and this may be the source of
    the RF feedback sensitivity.

    Unfortunately, I can’t figure out the detailed mechanism for the
    feedback closely enough to figure out a solution. Foir example, I
    don’t know whether it’s better to leave the minus side of my 12V
    power supply floating, or to tie it to the chassis gound.. And
    even if I left it floating, it would be tied to the chassis anyway
    by the other accessories hooked to it, and this might cause more
    problems than grounding it at the power supply terminal. Somehow,
    it seems like a wiring change in the ground configuration of the
    K3’s audio circutis to improve RF isolation may be needed to lick
    the problem completely.

    73,

    Jim Garland W8ZR

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