I may give that a shot as a band-aid to the problem.  I suspect that
when reversing direction, the backlash is going to drive the PID nuts
and cause the table to jerk.

I appreciate everyone's interest to find a workable solution for me,
but what I would like to focus on more is making EMC2 a more logical
and 'unified' system.  Specifically adding the option to use a direct
reading scale for joint-pos-fb, instead of inferring this from the
motor position minus the screw comp.  Lots of robots and machines use
a direct reading scale for measuring joint position, in addition to
having a scale on the actual servo motor.  I really think there should
be a provision to utilize it, the way it was intended to be used.
Honestly, looking at the architecture of the axis HAL pins, I am
surprised that it hasn't been implemented already.

axis already does this

commanded joint position -> screw comp -> commanded motor position
motor-pos-fb -> inv screw comp -> joint-pos-fb

Wouldn't it make sense to decouple the screw comp from joint-pos-fb in
the event that actual joint position is available?  Seems simple
enough.

Brian

On Sat, Aug 7, 2010 at 1:07 PM, Jon Elson <[email protected]> wrote:
> Stephen Wille Padnos wrote:
>>>
>>>
>> Nothing has been removed, you would just use the stepgen in velocity
>> mode, with a PID driving it (making FF1=1 should give you the equivalent
>> of open-loop mode, plus or minus a step here and there).
>>
>>
> I have to retract my previous erroneous statement, after some more
> reading, Stephen is right (of course!)
> By running stepgen in velocity mode and using PID, you convert your
> stepper system into a true servo
> system.
>>
>> The real problem is that screw mapping is meant for systems that have
>> the screw between the feedback device and the table, but this machine
>> isn't like that since the scale is actually on the table.  You can't
>> drive the PID very well with only scale feedback since it's too loosely
>> coupled to the motors, but that's irrelevant since you can't really use
>> steppers like servos anyway.
>>
>>
> An excellent point, the "screw error compensation" would not be
> correcting error on the LEADSCREW, it would be compensating for errors
> in the linear encoder, which may not be necessary at all.
>
> Jon
>
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