Dave wrote:
> Backlash is a difficult thing to handle and it just gets worse when you 
> try and put a PID loop around it.
>
> Backlash is like having a loose shaft coupling with slop in it.
>
> Pretty much a control nightmare.
>   
Yes, a simple control algorithm requires a linear function between 
command and output.
Backlash is perfectly non-linear, therefore it makes the whole control 
loop go "wild" until
the screw is at the other end of the backlash.  A small amount of 
backlash is tolerable, and
a number of tweaks to the classic PID, such as deadband, allow the loop 
to function.  But, when you get to the point that the deadband is large 
enough to interfere with the desired accuracy of positioning, then you 
can't tolerate it.

Jon

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